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Owners Manual The UltimateAir
®

RecoupAerator
®
200DX

Energy Recovery Ventilator

Owners Manual
and
Installation Guide














UltimateAir® Inc.
178 Mill Street
Athens, Ohio 45701
www.ultimateair.com
info@ultimateair.com
UltimateAir® Inc. www.ultimateair.com




Table of Contents

Section 1: Owners Manual ...................................................................................................... 1
Introduction........................................................................................................................... 1
Features and Benefits............................................................................................................ 1
Specifications........................................................................................................................ 2
General Information.............................................................................................................. 2
Service & Maintenance......................................................................................................... 3
Maintenance List................................................................................................................... 3
Check Filter LED.................................................................................................................. 3
Aluminum Pre-filters ............................................................................................................ 4
Energy Transfer/Filtration Material (Filter Pies) .............................................................. 4
Exterior Weather Hoods ....................................................................................................... 5
Troubleshooting .................................................................................................................... 6
Assembly and Parts Diagrams .............................................................................................. 8
Section 2: Installation Guide................................................................................................... 12
Notes for Licensed Contractors .......................................................................................... 12
Initial Considerations.......................................................................................................... 13
Installation Dimensions .................................................................................................. 13
Installation Options......................................................................................................... 14
Option 1: Dedicated Ductwork Installation ............................................................... 14
Option 2: Shared Ductwork Installation .................................................................... 15
Positioning Your RecoupAerator.................................................................................... 17
Location ...................................................................................................................... 17
Mounting Positions ..................................................................................................... 17
Ducting................................................................................................................................ 19
Planning the Duct Work.................................................................................................. 19
General Duct Design Guidelines .................................................................................... 20
Flexible Ducting Tips ..................................................................................................... 20
Installing the Outside Ducts............................................................................................ 21
Installing the Inside Ducts .............................................................................................. 22
Wiring ................................................................................................................................. 23
Basic Electrical Wiring................................................................................................... 23
Factory Settings .............................................................................................................. 23
Low Voltage Accessories: Overview and Limitations ................................................... 26
The North American Remote Wall Controller................................................................ 26
Optional Boost Controls ................................................................................................. 29
Optional EconoCool.................................................................................................... 30
Wiring to the Furnace ..................................................................................................... 30
Optional Pressurization / Airflow Offset ........................................................................ 32
Optional Auxiliary Output .............................................................................................. 36
Tips on Making a Noisy Duct System Quieter ................................................................... 38
Technical data ..................................................................................................................... 39
Air Flow Curve ............................................................................................................... 39
Power Curve.................................................................................................................... 40 UltimateAir® Inc. www.ultimateair.com

iv The UltimateAir® RecoupAerator® 200DX Manual and Installation Guide, 07 November, 2006


Fan Curves ...................................................................................................................... 41
General Warranty Information............................................................................................ 41
Installation Record.............................................................................................................. 42

UltimateAir® Inc. www.ultimateair.com



The UltimateAir® RecoupAerator® 200DX Manual and Installation Guide, 07 November, 2006 p. 1

Section 1: Owners Manual

Introduction

Your RecoupAerator is designed to bring fresh, filtered air into your home or business while
simultaneously exhausting stale air. The 200DX is an energy recovery ventilator (ERV),
meaning that the RecoupAerator captures temperature and moisture from the stale, outgoing
air and transfers it to the incoming air stream. No matter what the season, youre comfortable
and breathe fresh, clean air.

In addition to having an energy transfer rating of up to 95%, the RecoupAerator moderates
indoor humidity in the winter and turns away outdoor humidity in the summer.














Features and Benefits



Self-balancing (easy installation)
Whole house air exchanges
Energy-efficient GE ECM motors
95%+ heat recovery efficiency
95% filtration at 1.8 microns (MERV 12)
Up to 75% moisture transfer capability
(depending on season)
Optional PressureGuard (senses and adjusts
for changes in indoor air pressure)
Optional CO
2
Guard (senses and adjusts for
elevations in CO
2
)
Optional EconoCool (brings in cool, filtered
night air in summer)
Compatible with many IAQ monitors and fans
Automatic frost prevention down to 10° F
Variable speed
Quiet
Low/easy maintenance
Exceeds ASHRAE 62.2 ventilation
recommendations
No drain required
Permanently lubricated ball bearings
Filter service indicator
Fully insulated
5-year warranty
UltimateAir® Inc. www.ultimateair.com

2 The UltimateAi