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POWER SUPPL POWER SUPPL POWER SUPPL POWER SUPPL POWER SUPPLY Y Y Y Y SERVICE MANUAL
CP-98-02.2
CP-98-02.2
CP-98-02.2
CP-98-02.2
CP-98-02.2
(Replaces CP-98-02.1)
POWER SUPPL
POWER SUPPL
POWER SUPPL
POWER SUPPL
POWER SUPPLY
Y
Y
Y
Y
For MicroPak
For MicroPak
For MicroPak
For MicroPak
For MicroPak
TM
TM
TM
TM
TM
Control Systems
Control Systems
Control Systems
Control Systems
Control Systems
MODEL: LEPS5002
MODEL: LEPS5002
MODEL: LEPS5002
MODEL: LEPS5002
MODEL: LEPS5002
IMPOR
IMPOR
IMPOR
IMPOR
IMPORT
T
T
T
TANT
ANT
ANT
ANT
ANT: Before using this equipment,
: Before using this equipment,
: Before using this equipment,
: Before using this equipment,
: Before using this equipment,
carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,
starting on page 1, and all instructions in this
starting on page 1, and all instructions in this
starting on page 1, and all instructions in this
starting on page 1, and all instructions in this
starting on page 1, and all instructions in this
manual. Keep this Service Manual for future
manual. Keep this Service Manual for future
manual. Keep this Service Manual for future
manual. Keep this Service Manual for future
manual. Keep this Service Manual for future
reference.
reference.
reference.
reference.
reference.
Service Manual Price: $30.00 (U.S.)
Service Manual Price: $30.00 (U.S.)
Service Manual Price: $30.00 (U.S.)
Service Manual Price: $30.00 (U.S.)
Service Manual Price: $30.00 (U.S.) CP-98-02.2
N O T E :
N O T E :
N O T E :
N O T E :
N O T E : This manual has been changed from revision CP-98-02.1
CP-98-02.1
CP-98-02.1
CP-98-02.1
CP-98-02.1 to revision CP-98-02.2
CP-98-02.2
CP-98-02.2
CP-98-02.2
CP-98-02.2.
Reasons for this change are noted under Manual Change Summary inside the back
cover of this manual. CP-98-02.2
SAFETY:
SAFETY:
SAFETY:
SAFETY:
SAFETY:
SAFETY PRECAUTIONS...........................................................................................................
HAZARDS / SAFEGUARDS......................................................................................................
PAGE
PAGE
PAGE
PAGE
PAGE
INTRODUCTION:
INTRODUCTION:
INTRODUCTION:
INTRODUCTION:
INTRODUCTION:
CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
GENERAL DESCRIPTION.........................................................................................................
SPECIFICATIONS......................................................................................................................
INSTALLATION:
INSTALLATION:
INSTALLATION:
INSTALLATION:
INSTALLATION:
SYSTEM DIAGRAM (BELLS).....................................................................................................
SYSTEM DIAGRAM (GUNS).....................................................................................................
CONNECTIONS TO THE MICROPAK CONTROL UNIT.........................................................
GROUND CABLE.......................................................................................................................
HIGH VOLTAGE CABLE............................................................................................................
HIGH VOLTAGE CONNECTIONS............................................................................................
COMPONENT IDENTIFICATION..............................................................................................
LOW VOLTAGE CABLE.............................................................................................................
MAINTENANCE:
MAINTENANCE:
MAINTENANCE:
MAINTENANCE:
MAINTENANCE:
TROUBLESHOOTING GUIDE...................................................................................................
1-5
1-5
1-5
1-5
1-5
6-7
6-7
6-7
6-7
6-7
8-13
8-13
8-13
8-13
8-13
14-15
14-15
14-15
14-15
14-15
1
2
6
7
8
9
10
10
10
12
12
13
14
LEPS5002 Power Supply - Contents
PARTS IDENTIFICATION:
PARTS IDENTIFICATION:
PARTS IDENTIFICATION:
PARTS IDENTIFICATION:
PARTS IDENTIFICATION:
LEPS5002 POWER SUPPLY - PARTS IDENTIFICATION......................................................
16-17
16-17
16-17
16-17
16-17
16
WARRANTY POLICIES:
WARRANTY POLICIES:
WARRANTY POLICIES:
WARRANTY POLICIES:
WARRANTY POLICIES:
18
18
18
18
18
LIMITED WARRANTY.................................................................................................................18
APPENDIX:
APPENDIX:
APPENDIX:
APPENDIX:
APPENDIX:
19-22
19-22
19-22
19-22
19-22
PAINT AND SOLVENT SPECIFICATIONS..............................................................................
VISCOSITY CONVERSION CHART.........................................................................................
VOLUMETRIC CONTENT OF HOSE OR TUBE......................................................................
19
20
22
CP-98-02.2
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
ITW Ransburg electrostatic coating system,
read and understand all of the technical and
safety literature for your ITW Ransburg prod-
ucts. This manual contains information that is
important for you to know and understand. This
information relates to USER SAFETY and PRE-
VENTING EQUIPMENT PROBLEMS. To help
you recognize this information, we use the fol-
lowing symbols. Please pay particular attention
to these sections.
A WARNING! states information to alert you
A WARNING! states information to alert you
A WARNING! states information to alert you
A WARNING! states information to alert you
A WARNING! states information to alert you
to a situation that might cause serious injury
to a situation that might cause serious injury
to a situation that might cause serious injury
to a situation that might cause serious injury
to a situation that might cause serious injury
if instructions are not followed.
if instructions are not followed.
if instructions are not followed.
if instructions are not followed.
if instructions are not followed.
A CAUTION! states information that tells
A CAUTION! states information that tells
A CAUTION! states information that tells
A CAUTION! states information that tells
A CAUTION! states information that tells
how to prevent damage to equipment or
how to prevent damage to equipment or
how to prevent damage to equipment or
how to prevent damage to equipment or
how to prevent damage to equipment or
how to avoid a situation that might cause
how to avoid a situation that might cause
how to avoid a situation that might cause
how to avoid a situation that might cause
how to avoid a situation that might cause
minor injury.
minor injury.
minor injury.
minor injury.
minor injury.
A NOTE is information relevant to the proce-
A NOTE is information relevant to the proce-
A NOTE is information relevant to the proce-
A NOTE is information relevant to the proce-
A NOTE is information relevant to the proce-
dure in progress.
dure in progress.
dure in progress.
dure in progress.
dure in progress.
While this manual lists standard specifications
and service procedures, some minor deviations
may be found between this literature and your
equipment. Differences in local codes and plant
requirements, material delivery requirements,
etc., make such variations inevitable. Compare
this manual with your system installation draw-
ings and appropriate ITW Ransburg equipment
manuals to reconcile such differences.
Careful study and continued use of this manual
will provide a better understanding of the equip-
ment and process, resulting in more efficient op-
eration, longer trouble-free service and faster,
easier troubleshooting. If you do not have the
manuals and safety literature for your Ransburg
system, contact your local ITW Ransburg rep-
resentative or ITW Ransburg.
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
LEPS5002 Power Supply - Safety
>
The user MUST
MUST
MUST
MUST
MUST read and be familiar
with the Safety Section in this manual and
the ITW Ransburg safety literature therein
identified.
>

This manual MUST
MUST
MUST
MUST
MUST be read and thor-
oughly understood by ALL
ALL
ALL
ALL
ALL personnel who
operate, clean or maintain this equipment!
Special care should be taken to ensure that
the WARNINGS
WARNINGS
WARNINGS
WARNINGS
WARNINGS and safety requirements
for operating and servicing the equipment
are followed. The user should be aware of
and adhere to ALL
ALL
ALL
ALL
ALL local building and fire
codes and ordinances as well as NFPA
NFPA
NFPA
NFPA
NFPA
33 SAFETY STANDARD, 2000 EDI-
33 SAFETY STANDARD, 2000 EDI-
33 SAFETY STANDARD, 2000 EDI-
33 SAFETY STANDARD, 2000 EDI-
33 SAFETY STANDARD, 2000 EDI-
TION,
TION,
TION,
TION,