om
1
Select,
Customize,
Order
&
Receive
Products with Ease
Table of Contents
Product Selection Guides
by UL Style and CSA Class . . . . . .2
by Military Specification . . . . . . .3
by Application . . . . . . . . . . . . . .3
by Temperature Rating . . . . . . . .3
PCA (80C & 105C XLPVC) . . . . . .4-6
FLEXRAD 125 (125C XLPE) . . . . . .7-8
FLEXRAD 150 (150C XLPE) . . . . . .7-8
FLEXRAD HV High Voltage
(105 XLPE) . . . . . . . . . . . . . . .9-10
Multi-Conductor Cables . . . . . . . . . .11
This catalog contains comprehen-
sive listings of Judd Wire standard
products, many of which are
stocked in a variety of colors. For the
stocking status of a specific prod-
uct, please call Judd Wire, or
visit our web site:
www.juddwire.com
All standard and
special colors, stripes,
solids, combinations,
and numerical codings are avail-
able upon request. Judd Wire is also
prepared to meet your requirements
for continuous lengths, custom
packaging, jacketing, shielding,
different gauges or stranding, etc.
If you have a special need or
unusual application, call us.
You can also contact Judd Wire
for ordering assistance, engineer-
ing information, physical and
electrical properties of products,
etc. Complete East Coast and
West Coast contact numbers are
listed on the back cover for conve-
nient telephone, facsimile, and
world wide web communications.
Judd Wire maintains nationwide
product availability through a net-
work of Authorized Distributors.
Sales representatives are also
located in principal cities
throughout the United States.
Please call for the name and
address of your nearest location
or return the enclosed reply card
for prompt service.
Besides single conductors, Judd
Wire PCA, FLEXRAD 125,
and FLEXRAD 150 product
lines are available in twist
pairs, triples, quads and other
multi-conductor configurations.
See inside back cover(pg.11)
for cable information.
We are not just a stock wire company,
Judd Wire
is your wire and cable problem-solver!
Ordering
Information
Judd Wire is equipped to respond
to a wide variety of customer
requirements ranging from con-
tinuous length put-ups to custom
striped, marked and tinned con-
structions. If you have special
conditions to discuss or would
like assistance with ordering,
please call Judd Wire.
Packaging (Put-ups)
Spools from 1,000 feet to standard stock packages per factory specifications, continuous lengths; or per
customer specifications. Custom packaging and drum packs are also available.
Colors/Markings
All standard and special colors, stripes, solids, combinations, and numerical codings are available per
customer specification.
Special Conductors
In addition to the conductor styles listed in this catalog, Judd Wire products are available with heavy
tinned, top coated or prebonded stranded conductors to facilitate automatic wire cutting, stripping, and
other automatic processes.
Notice: All statements, ratings, technical data, etc., contained herein are based on information we believe to be reliable, but the accuracy or completeness
thereof is not guaranteed. Before using, buyer shall determine the suitability of the product for its intended application, and assumes all risk and liability in
connection therewith. JUDD WIRE Turners Falls, MA (413) 863-4357
San Marcos, CA
(760) 744-7720
See page 1 for information on ordering, packaging, colors, markings, special conductors and constructions
2
Find the right Judd Wire product fast
By UL Style, CSA Class, or Military Specification
1472
80
125V
32-20
.007
1429
80
150V
32-20
.0105
18-16
.011
1534
80
NVS*
32-16
.011
14
.012
1536
80
NVS*
32-16
.011
14
.012
12-10
.013
1787
80
300V
36-20
.0105
18-16
.011
1430 105
300V
30-16
.016
1557 105
NVS*
16
.016
14-10
.016
3317 105
300V
14-10
.016
1431 105
600V
30-10
.030
8
.050
6-2
.060
3265 125
150V
30-16
.011
3266 125
300V
26-10
.016
3271 125
600V
26-10
.030
8
.045
6-1/0
.060
3239 105
5kV
24-12
.020
3239 105
10kV
24-12
.030
3239 105
15kV
24-12
.035
3239 105
20kV
24-12
.050
3239 105
25kV
24-12
.055
3239 105
30kV
24-12
.060
3239 105
40kV
24-12
.070
3398 150
300V
30-10
.017
3289 150
600V
30-10
.032
8
.047
-
-
-
-
-
PCA
5
AWM
80
150V
32-12
.011
PCA
5
-
-
-
-
-
PCA
5
REW
105
300V
26-10
.016
PCA
6
REW
105
600V
24-10
.030
PCA
6
8
.050
6-2
.060
AWM
125
150V
30-16
.011
FLEXRAD 125
8
AWM or
125
300V
26-10
.016
FLEXRAD 125
8
CL1252
AWM or 125 600V 26-10 .030 FLEXRAD 125 8
CL1251 8 .045
6-1/0 .060
TV-6
105
6KV
22-10
.020
FLEXRAD HV
10
TV-10
105
10KV
22-10
.030
FLEXRAD HV
10
TV-15
105
15KV
22-10
.035
FLEXRAD HV
10
TV-20
105
20KV
22-10
.050
FLEXRAD HV
10
TV-20
105
20KV
22-10
.055
FLEXRAD HV
10
TV-30
105
30KV
22-10
.060
FLEXRAD HV
10
TV-40
105
40KV
22-10
.070
FLEXRAD HV
10
AWM
150
300V
30-10
.017
FLEXRAD 150
8
AWM
150
600V
30-10
.032
FLEXRAD 150
8
8
.047
FLEXRAD 150
8
UL
CSA
Style
Temp.
Voltage
AWG
Avg. Wall
No.
Rating C
Rating
Sizes
Thickness
Class
Temp.
Voltage
AWG
Avg. Wall
Judd Wire
page
Rating C
Rating
Sizes
Thickness
Product Line
number
* No Voltage Specified JUDD WIRE Turners Falls, MA (413) 863-4357
San Marcos, CA
(760) 744-7720
See page 1 for information on ordering, packaging, colors, markings, special conductors and constructions
3
16878F/1 105 600V 32-14 .011Ó
PCA
6
16878F/2 105 1000V 26-12 .016Ó
PCA
6
16878F/3 105 3000V 24-10 .030Ó
PCA
6
8
.050Ó
6-0 .060Ó
16878F/14 125 600V 32-14 .011Ó
FLEXRAD 125
8
16878F/15 125 1000V 26-12 .016Ó
FLEXRAD 125
8
16878F/16 125 3000V 26-0 .031Ó
FLEXRAD 125
8
MILITARY SPECIFICATION
Mil-W-
Temp.
Voltage
AWG
Avg. Wall
Judd Wire
page
Rating ûC
Rating
Sizes
Thickness
Product Line
number
by Application
and Temperature
Business Machines
80
PCA
5
Communication Equipment
Computers
Data Processing Equipment
Instrumentation
Military Electronics
Test Equipment
Appliances
105
PCA
6
Automotive Components
Business Machines
Communication Equipment
Computers
Data Processing Equipment
Home Entertainment
Instrumentation
Medical Electronics
Military Electronics
Test Equipment
Appliances
105 FLEXRAD HV
10
Cathode Ray Tubes
Color TVs
Home Entertainment
Microwave Ovens
Video Displays
Computers
125 FLEXRAD 125
8
Industrial Controls
Military Equipment
Motor Leads
Transformers
Lighting Devices
150 FLEXRAD 150
8
Ballasts
Transformers
Computers
Appliances
Find the right Judd Wire product fast
Application
Temp. Rating
Prod. Line
page JUDD WIRE Turners Falls, MA (413) 863-4357
San Marcos, CA
(760) 744-7720
See page 1 for information on ordering, packaging, colors, markings, special conductors and constructions
4
PCA
(80C & 105C XLPVC)
PCA is a diverse line of tri-rated electronic wire. Its poly-
chloroalkene insulation is an exclusive irradiation cross-linked PVC
with a unique combination of high-performance properties.
High heat and burn-through resistance
PCA insulation will not melt or flow at soldering iron temperatures
up to 660F. It eliminates the problem of rework due to soldering
iron damage.
Wide operating temperature range
PCA insulated wires are rated for continuous operation from 55C
to 105C regardless of the temperature range established by UL,
CSA and Mil Spec ratings.
Improved chemical resistance
PCA insulation has chemical and solvent resistance that is superior
to the best grade PVC insulations.
Superior processability
End costs are reduced with PCA insulated wires, which conform eas-
ily to desired shapes for chassis wiring and harness construction.
PCA insulation can be cut and stripped cleanly by automatic pro-
cessing equipment. The characteristic PVC creep due to insulation
stretch is eliminated.
VW-1
PCA insulated wire provides the same excellent flame-resistant prop-
erties as the best PVC insulations. It does not melt or shrink back at
termination.
Ready availability
PCA insulated wire is available in nine UL styles and over 100 types
and configurations. They are UL and CSA rated, and Mil specified
at your option.
Reduced material costs
PCA tinned copper conductors do not require expensive silver plat-
ing as do many fluorocarbon constructions. PCA with tinned copper
is comparable to fluorocarbon insulations with silver plating in every
respect but one price. There, PCA offers the significant advan-
tage of lower cost with equivalent quality.
Business Machines
s
Communication Equipment
s
Computers
s
Data
Processing Equipment
s
Automotive Components
s
Military Electronics
s
Test Equipment
s
Appliances
s
Instrumentation
s
Home Entertainment
s
Medical Electronics
s
Military Electronics
Solid Tinned Copper
Stranded Tinned Copper JUDD WIRE Turners Falls, MA (413) 863-4357
San Marcos, CA
(760) 744-7720
See page 1 for information on ordering, packaging, colors, markings, special conductors and constructions
5
UL1472
32
Solid
.022
.559
H0107045
30
Solid
.024
.610
H0107001
30
7/38
.026
.660
H0107002
28
Solid
.027
.666
H0107003
28
7/36
.029
.737
H0107004
26
Solid
.030
.762
H0107005
26
7/34
.033
.838
H0107006
26
19/38
.035
.889
H0107020
24
Solid
.034
.864
H0107007
24
7/32
.038
.960
H0107006
24
19/36
.038
.965
H1017021
22
Solid
.039
.991
H0107009
22
7/30
.044
1.118
H0107010
22
19/34
.045
1 143
H0107022
20
Solid
.046
1.166
H0107011
20
7/28
.052
1 321
H0107012
20
19/32
.053
1.346
H0107023
UL1429, CSA AWM, MIL-W-16878F/1
30
Solid
.032
.813
H0101001
30
7/38
.033
.838
H0101002
28
Solid
.034
.864
H0101004
28
7/36
.036
.914
H0101005
28
19/40
.036
.914
H0101006
26
Solid
.038
.965
H0101007
26
7/34
.040
1.016
H0101008
26
19/38
.040
1.016
H0101009
24
Solid
.042
1.067
H0101010
24
7/32
.045
1.143
H0101011
24
19/36
.045
1.143
H0101012
22
Solid
.047
1.194
H010