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Fillworth is a leading supplier
of mixing equipment to a
worldwide market. Over 20
years the company has
developed a reputation of
delivering high quality reliable
machines for a wide range of
end user applications.
The key to Fillworths development
has been its commitment to
research and development and in
particular the introduction of
leading technological innovation to
the mixing process.
P A T E N T E D
D E S I G N
This leading technology has
resulted in Fillworth developing
a number of patented design
features which have set new
standards within the industry.
The technological development
is complemented by state of the
art design and manufacturing
processes and a highly skilled
and experienced production
team.
A keen eye for detail ensures
that all Fillworths products are
robust and reliable and, coupled
with innovative features, ensure
our customers cost effective
production across a wide range
of materials and markets.
View of the Batchmaster
mixing machine - fluid
wedge principle
dramatically increases
production rates and
product quality.
Cross sectional view
indicating flow path. Any
addition to the mixer A
flows directly through the
high shear impeller
resulting in recirculation
as shown.
M I X I N G S O L U T I O N S
W O R L D W I D E
A
Cross sectional view of
the unique fluid wedge
principal. Serrated floor
holds product to allow
rotating blade to pressure
the media across the
blades and floor area.
Site installation -
Batchmasters producing
contact adhesives in a
Zone I environment.
DIRECTION OF ROTATION The FDD (Rotor-Stator Disperser) features
Fillworth's unique fluid wedge principle
which, with no bottom bearing and an obvious flow
pattern greatly reduces product heat generation.
The FDD provides excellent batch circulation
resulting in very efficient production - reducing mill
passes by up to 50 - 75%.
Utilizing the revolutionary fluid wedge
principle, with no bottom bearing or gland,
the Batchmaster provides infinitely variable speed
control and increased production efficiency by
dramatically reducing production times. The
Batchmasters unique draught tube design feature
enables production of as little as 10% of mixer
volume. Product viscosity is up to 1 million cps with
total uniformity of quality throughout the batch.
Vessels can be jacketed for product cooling or
heating up to 250
o
c.
F I L L M A S T I C
B A T C H M A S T E R
]
F H D D
F D D
Heavily filled mastics
Non flowables
Hot melt adhesives
Heavy sealents
Adhesives up to non flowables
Heavy sealents
CTAs
Bituminous solutions
Plastisols
Sealents
Adhesives
Latex paints
Varnishes
High dispersions
General coatings
Paints
Inks
Oils
R O T O R - S T A T O R D I S P E R S E R
]
The FHDD combines the high dispersion of the
FDD mixer with a top driven helical anchor
stirrer. This unique design greatly reduces the power
input which, coupled with rapid mixing and reduced
batch times, results in high production efficiency
and a uniformity of quality throughout the batch.
Vessels can be jacketed for product cooling or
heating up to 250
o
c.
]
The Fillmastic is a market leading production
mixer providing efficient mixing of products from
0.75 million cps to 2 million cps. Hydraulically
powered, the Fillmastic can produce up to 10,000
litre batches. Vessels can be jacketed for product
cooling or heating up to 250
o
c.
]
W O R L D
C L A S S
P R O D U C T S
Fillworth manufacture a comprehensive range of equipment
to provide mixing solutions across a variety of final
applications from mastics to cold set inks and paints.
Utilising Fillworths technological expertise, each machine is
hand built to provide customers with fast and reliable mixing
equipment.
Built in stainless steel or carbon steel
Vacuum built as standard
Typical products - heavy mastics, sealants
Trial facility available
[
[
Stand or vessel mounted
Speed - 1450 rpm
Typical products - paints, inks, oils, adhesive creams
Trial facility available
[
Built in stainless steel or carbon steel
Vacuum built as standard
Typical products - cold set inks, sealants
Trial facility available
[
Zero leakage - no bottom gland or mechanical seal
Vacuum built as standard
Typical products - adhesives, greases
Trial facility available C A D D E S I G N
Fillworth have established a reputation for innovation and world leading design which has resulted in the
development of a number of unique patented features.
CAD design technology is used extensively both on 'live' projects and in research to
further improve Fillworth's product range.
Design features are conceived, researched and implemented by skilled design
engineers who, by using the latest design technology, can greatly reduce
time to market.
Fillworth combine their standard product range with a variety of design
options to tailor the machines to specific customer requirements.
Their design options include:-
Vessel supplied stainless steel or mild steel.
Transmission - available with fixed speed, electro mechanical variable speed or
hydraulic infinitely variable speed with remote speed control.
Vessels can be mezanine floor mounted, floor standing or load cell mounted - complete
with digital readout or plc controlled systems.
All vessel entries to suit customers requirements.
Vessel discharge features can include pumps, extruders and product recirculation.
A F T E R
S A L E S
Q U A L I T Y
S P A R E S
All Fillworth equipment is designed and manufactured to the most
stringent quality standards.
The company operates a Quality Assurance System designed to ensure that our
products and services meet agreed customer specifications. In association with it's
customers Fillworth is committed to continual improvement of its quality systems to
ensure that the highest standards of service and product reliability are maintained.
As an integral element of Fillworth's total support package, the spares
department allows customers to order official Fillworth spare parts for
their equipment.
The spares are designed, built and delivered to the same exacting standards
as the original Fillworth equipment to ensure maximum machine
compatibility and efficiency.
Fillworth's commitment to high quality/reliable manufacture is
complemented by a rapid response after sales service.
The service department provide on line and on site support geared to helping our
customers achieve the optimum efficiency levels from their Fillworth equipment.
The result is reduced downtime of equipment leading to maximum production
capability.
Services include -
Full machine installation and commissioning
On or off site training for operating personnel
Preventative maintenance contracts
Fillworth guaranteed spares