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VELCON SEMI-AUTOMATIC FILLING SYSTEMS
* THE WORLD CLASS SOLUTION FOR OVER 45 YEARS *
VELCON ALL STAINLESS STEEL
MODELS
* 4T55 * 4S55 * QT55 * AI55 *

The Velcon Palletized Fillers provide precise net weight filling of containers ranging from
5 Gallon Pails to IBCs. All Fillers are available for Top and Sub-Surface (
patented Raise
by Weight
) filling operations as well as a Quad Top Fill or Automatic Table Indexing. All
Models Are Also Available With Optional Multiple Filling Lance Designs.


Visit Our WebSite
www.velconfillers
For Complete Solutions To Your Material Handling
Problems
VELCON FILLING SYSTEMS
202 South Ave. A
Freeport, Texas 77541



MODEL 4T SHOWN
WITH MULTIPLE LANCES
800.619.4784 PHONE
979.233.0140 FAX Velcon Filling Assembly Standard Features
All 304 Structural Stainless Steel Construction
Patented Raise-By-Weight feature: product level tacking of lance foot valve during
fill cycle { On Subsurface Models Only }
Easy to operate - single-lever control of filler assembly with knob adjustment and
gauge indicator to control dribble flow
Easy to program PC-based controller with LED indicator relay board for visual
sequence of operation. Trouble Shooting guide on user interface aids operations
during operation and minor repairs
Accurate - single ball valve with dual-stage actuator and foot valve provide high
accuracy and repeatability
All wetted parts are 316 stainless steel with teflon seats and seals
Easy installation adjustable stanchion is telescopic to compensate for changes in
conveyor height and floor conditions
Foot valve at tip of fill lance - does not act as product control valve, only minimizes
product drip
Drip pan, fume hood and wiper ring - standard on all models
Fail Closed foot valve actuator with external packing gland and adjusting nut
Fail Closed 3 Piece actuated brand name ball valve
Heavy Duty cam follower lance guide assembly provides extremely smooth raise and
lowering of filling lance - provides long term, low maintenance operation
Flexibility - many options to choose from to tailor-make a filler for your requirements
Pre-tubed Regulator, oiler and filter - standard on all models - aids in quick and easy
installation - one air line connection one power connection one product
connection

Our Weighing Equipment Standard Features
Microcomputer-controlled weightmeter with:
Weight reading 5000lb x 1lb or 2500Kg x .5Kg readability
NEMA 4 MS enclosure for wall-mount capabilities or an optional Velcon Stand for
eye-level control and data input
Solid-state I/O - optically isolated inputs and outputs eliminate mechanical relays
Pushbutton tare with net/gross selector
Automatic tare - occurs at the start of each fill cycle
Resume mode - allows operator to top-off a partially filled container
Flush mode - allows operator to flush a pre-determined quantity of material
Lance misalignment protection - prevents damage if the lance misses the bung
Battery backup for tare and set point values
Auxiliary display - four-row, 40 character, alpha/numeric display prompts operator
Serial ASCII output
Center of zero indication
Automatic zero tracking
Automatic preact - compares desired weight with actual filled weight and
automatically adjusts the compensation accordingly
Many options available such as drum count, accumulation and product code entry


Our Exclusive Flexure Lever Base or Low Profile
No pivots or bearings to wear
Sealed, environmentally protected load cell
20 ft. connection cable
1 part in 5,000 resolution (5000# x 1#)
48" x 48" ; 5,000 lb. capacity

Standard Options
1. Multi-lance construction
2. Quick Change Lance Configuration
3. Hazardous Area Protection - to meet Class I, Division I & II requirements
4. Corrosive Area Protection - special anti-corrosive coatings
5. Sanitary quick disconnect valving and stainless steel construction - food grade
6. Nitrogen product purging
7. Drum grounding with fault detection
8. Bi-directional communications - to upload and download information to host
computer
9. Data recording - statistical reports
10. IBC / Tote filling - height adjustable valving
11. Pump Control Interface : relay that can control a product pump there in the plant

IBC FILLING FEATURES


















The IBC or TOTE option shown above is one of our most popular feature / options.
This hardware adds unique versatility to the basic 4S-55 machine that allows filling
containers from pails to IBCs 72 tall. The pictures above show (1) the filling arm in the
5 gallon pail filling position, (2) the control box located at the operators finger tips and
(3) the air motor coupling assembly that raises and lowers the arm to accommodate the
various container sizes and all ranges in between.


Velcon also offers complete turn-key systems which include:
Conveying - Stretch Wrapping - Labeling Stenciling And Complete System
Controls







































Visit Our WebSite
www.velconfillers
For Complete Solutions To Your Material Handling
Problems

VELCON FILLING SYSTEMS
202 South Ave. A
Freeport, Texas 77541
800.619.4784 PHONE
979.233.0140 FAX