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Operating Instruction Operating Instruction


Cuber









The copyright to these operating instructions (OI) is held by Besser GmbH Emden.
These instructions are intended for operators and supervisory staff. They contain specifications
and drawings of a technical nature which may not be reproduced either wholly or in part in any
form (reprint, photocopy, microfilm or the like) without the permission of
Besser GmbH Emden, utilised by means of electronic systems, used for advertising purposes
without authorisation or disclosed to third parties.
The Besser GmbH Emden cannot accept any responsibility for damage resulting from the use of
information contained in this Manual.


Besser
GmbH
26700
Emden
Postfach
2054

Telephone (04921) 805-0

Telefax (04921) 805182

Version BAPAV S015 (06.2005)













































Safety Guidelines for Concrete block producing plant

This manual contains notices which you should observe to ensure your own personal safety,as
well as to protect the product and connected equipment. These notices are highlighted in the
manual by a warning triangle and are marked as follows according to the level of danger.

Danger
indicates that death, severe personal injury or substantial property damage will result if proper
precautions are not taken.


Warning
indicates that death, severe personal injury or substantial property damage can result if proper
precautions are not taken.



Caution

indicates that minor personal injury or property damage can result if proper precautions are not
taken.
Note draws your attention to particularly important information on the product, handling the
product, or to a particular part of the documentation.


Qualified Personal

The device/system may only be set up and operated in conjunction with this manual. Only
qualified personnel should be allowed to install and work on this equipment. Qualified persons
are defined as persons who are authorized to commission, to ground and to tag circuit,
equipment and systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

Warning
This device and its components may only be used for the applications described in the catalog
or the technical description and only in connection with devices or components from other manu-
facturers which have been approved or recommended by Besser GmbH.
This product can only function correctly and safely if it is transported, stored, set up and installed
correctly, and operated and maintained as recommended.

Trademarks
Third parties using for their own purposes any other names in this document which refer to trademarks
might infringe upon the rights of the trademark owners.

Copyright © Besser All rights reserved
Disclaimer of Liability
The reproduction, transmission or use of this
document or ist contents is not permitted without
express written authority. Offenders will be liable for
damages. All rights, including rights created by patent
grant or registration of a utility model or design, are
reserved.
We have checked the contents of this manual for
agreement with the hardware and software described.
Since deviations cannot be precluded entirely, we cannot
guarantee full agreement. However, the data in this
manual are reviewed regularly and any necessary
corrections included in subsequent editions. Suggestions
for improvement are welcomed.
Besser GmbH
Postfach 2054
©Besser GmbH 2004
26700 Emden
Technical data subject to change.







NOTICEN












































Table of contents

0-1
Section 1 Safety
1.0

Preface to operating manual.....................................................................
Page 1-1
1.0.1 Notes on proper use ..................................................................................... Page 1-1
1.0.2 Organisational measures.............................................................................. Page 1-2
1.0.3 Staff selection and qualifications; basic duties............................................ Page 1-2 - 1-3
1.1.0

Safety instructions concerning certain operating phases.......................
Page 1-3
1.1.1 Normal operation......................................................................................... Page 1-3
1.1.2 Special work within the framework of machine/system utilisation and
maintenance work as well as trouble-shooting in the course of operation;
disposal ........................................................................................................


Page 1-3 - 1-4
1.2

Information on special hazards ................................................................
Page 1-4
1.2.1 Power supply ............................................................................................... Page 1-4
1.2.2 Hydraulics, pneumatics...............................................................................
Page 1-4
1.2.3 Noise............................................................................................................ Page
1-5
1.2.4 Oils, greases and other chemical substances ............................................... Page 1-5
1.3

Preliminary remarks on lubrication........................................................
Page 1-5
1.3.1 Storage of lubricants.................................................................................... Page 1-5
1.3.2 Lubrication and servicing ............................................................................ Page 1-5 - 1-6
1.3.3 Checking/cleaning of bearings .................................................................... Page 1-6
1.4

Safety regulations for use of cuber...........................................................
Page 1-7
1.4.1 Industrial safety ........................................................................................... Page 1-7 - 1-9



Section 2 General description of cuber system
2.0 Bridge .......................................................................................................... Page
2-1
2.1
Cuber car...................................................................................................... Page 2-1
2.2
Cuber lift...................................................................................................... Page 2-2
2.3 Clamp........................................................................................... Page
2-2
2.4
Hydraulic system ......................................................................................... Page 2-3
2.5
Movement control........................................................................................ Page 2-3
Section 3 Settings on cuber
3.1
Clamp rotation............................................................................................. Page 3-1
3.2
Clamp synchroniser. Page 3-1 - 3-2
3.3
Clamp opening. Page 3-2
3.4
Setting pressure of main/side clamp Page 3-2 - 3-3
3.5
Clamp offset. Page 3-4
3.6
Setting stop plate. Page 3-5
3.7
Cuber car drive. Page 3-6
3.8
Setting guide rollers .... Page 3-6
3.9
Setting hydraulic pump A10 VSO on cuber
Page 3-7 - 3-8





Table of contents

0-2
Section 4 Maintenance
4.0
Cleaning and lubrication.............................................................................. Page 4-1
4.1 Servicing...................................................................................................... Page
4-1
4.1.0 Bridge .......................................................................................................... Page
4-1
4.1.1 Cuber car...................................................................................................... Page 4-1
4.1.2 Cuber lift...................................................................................................... Page 4-2
4.1.3 Block clamp.....................................................