Wiring Harness Update Kit Assembly Instructions Treker 4200NT 4200ST ...

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Wiring Harness Update Kit Assembly Instructions Treker 4200NT 4200ST 4400NT 4400ST 1
Copyright 2005
Manual No. 700-364M
Before You Start
These instructions contain only information required to
assemble the wiring harness Kit to 4200/4400 NT & ST
Series Trekers. Please read these installation
instructions and the vehicle Operators Manual
thoroughly before beginning. Especially read information
relating to safety concerns. Also included in the
Operators Manual is important information on operation,
adjustment, troubleshooting, and maintenance for this
attachment (some manual sections do not apply to all
accessories).
A separate Parts Manual for replacement parts can be
purchased from your dealer or available free of charge at
www.landpride.com. Have model and serial numbers
handy when placing an order.
Manual Part Numbers:
Operators Manual . . . . . . . . . . . . . . . . . 700-108M
Parts Manual . . . . . . . . . . . . . . . . . . . . . 700-108P
General Information
Some Treker Utility Vehicles may be experiencing a
small drain on the battery when units are parked and not
being operated. Over time this small electrical drain can
deplete the battery to a point that it fails to start the
vehicle. If a unit is experiencing a repeated battery
discharge for no obvious reason, installation of this
simple kit will eliminate that condition for Trekers with
serial numbers indicated below.
700-365A
Treker Harness Update Kit for:
Trekers with S/N 418339 to 464150
700-390A
Treker Harness Update Kit for:
Trekers with S/N 418338 and below
Instructions for Kit 700-365A begin on page 1 and
instructions for Kit 700-390A begin on page 5.
Tools required:

Electrical Tape Wire Cutters Wire Stripper Electrical Wire Crimpers Two 7/16" Wrenches Terminal Removal Tool or
a Small Thin Bladed Screw Driver
When you see this symbol, the subsequent
instructions and warnings are serious - follow
without exception. Your life and the lives of
others depend on it!
!
Treker 4200/4400 NT & ST Series
Manual No. 700-364M
Wiring Harness Update Kit
Assembly Instructions
8/02/05
Instructions For Kit No 700-365A
Trekers with S/N 418339 to 464150
A detailed listing of parts for wiring harness kit
No. 700-365A is provided on page 8. Use this list as a
checklist to inventory parts received.
Initial Preparations
!
CAUTION!
Securely support cargo box in the up position to prevent
injury when working under the cargo box.
1.
Park vehicle on a flat surface, move gear shift lever to
neutral, set park brake and chock front and back of
the right rear wheel to prevent vehicle from rolling.
2.
Raise cargo box fully up and securely support it in
the up position to prevent injury while working on the
wiring harness.
3.
Turn off engine and remove ignition key.
Refer to Figure 1A:
4.
Disconnect the two negative ground wires (black
wires) from the batterys negative post ( - ). Position
the wires so that they cannot touch either post on the
battery.
5.
Locate the 38" long dark green wire provided with the
wiring harness kit.
6.
Locate the fuse panel. On the ST Treker it is located
on the left side panel as shown in Figure 1A. On the
NT Treker it is located behind the fire wall on the
passenger side. The lid is attached with velcro.
Remove lid by pulling out at the top two corners.
ST Treker Fuse Panel Shown
Figure 1A
Fuse Panel Lid
Negative Post ( - )
22494
Black
Ground Wires
Positive
Post ( + ) 2
Manual No. 700-364M
8/02/05
Land Pride
Instructions For Kit No 700-365A
s
Refer to Figure 2A:
7.
Locate the magneto relay inside the Fuse Panel. The
terminal end of the dark green wire will be attached
to the magneto relay in step 12.
Magneto Relay
Figure 2A
Refer to Figure 3A:
8.
Locate voltage regulator mounted to the Treker fire
wall behind the drivers seat. Unplug male end of the
voltage regulator connector from the female end and
remove plastic loom to expose inside wires as shown
in Figure 4A.
Plastic Loom To Voltage Regulator (ST Shown)
Figure 3A
Magneto Relay
22495
Plastic Loom
Voltage Regulator
Voltage Regulator
Connector
(Female End)
22496
Voltage Regulator
Connector
(Male End)
Press Here to
Unplug Connector
Refer to Figure 4A:
9.
Locate the black ground wire leading from the
connector to the main wiring harness. Insert a
terminal removal tool or a small thin bladed screw
driver into the backside of the ground wire connector
slot to release the holding tab. Once the tab has been
released, remove the black ground wire from the
connector by pulling gently. If the terminal does not
release from the connector, reposition the terminal
removal tool and try pulling again on the terminal.
Removal of Black Ground Wire (ST Shown)
Figure 4A
Refer to Figure 5A:
10. Cut spade terminal from end of black ground wire.
Cut Black Ground Wire (ST Shown)
Figure 5A
Black Ground Wire
Wiring
Harness
22497
Insert Terminal
Removal Tool
From this end
Wire Cutters
23611
Black Ground Wire
Black Ground Wire
Spade Terminal 3
8/02/05
Manual No. 700-364M
Instructions For Kit No 700-365A
Land Pride
s
Refer to Figure 6A:
11. Strip 3/8" of insulation from the exposed end of the
black ground. Press closed end connector onto the
striped end of black wire.
Capping End Of Black Wire (ST Shown)
Figure 6A
Refer to Figure 7A:
12. Unplug magneto connector from magneto relay and
push terminal end of dark green wire into the open
socket in the magneto connector. Reconnect
magneto connector to the magneto relay. Route
exposed end of dark green wire out through the
opening in the fuse panel side wall.
Dark Green Wire Installed In Fuse Panel (ST Shown)
Figure 7A
Closed End
Connector
Black Ground Wire
Connector
23612
3/8" Of Bare Wire
Opening in Fuse Panel
Magneto
Connector
Magneto Relay
Dark Green Wire (Shown
in White for Clarity)
22499
Refer to Figure 8A:
13. Securely plug terminal end of green wire into the
vacant ground slot in connector.
Connecting
Green Wire to Voltage Regulator Socket
Figure 8A
Refer to Figure 9A:
14. Route dark green wire along main wiring harness to
the voltage regulator. Do not install cable ties until
step 17.
Dark Green Wire Routing (ST Shown)
Figure 9A
Vacant Ground Slot
Main Wiring Harness
Terminal end of
Green Ground Wire
22498
Cable Tie
Dark Green Wire (Shown
in White for Clarity)
Main Wiring Harness
23526 4
Manual No. 700-364M
8/02/05
Land Pride
Instructions For Kit No 700-365A
Refer to Figure 10A & Figure 11A:
15. Bend the black ground wire back in a u-shape as
shown in Figure 10A. Wrap closed end connector to
the wires with electrical tape as shown in Figure 11A.
Tape Butt Connector (ST Shown)
Figure 10A
Tape Butt Connector (ST Shown)
Figure 11A
Refer to Figure 12A:
16. Replace plastic loom over the electrical wires and
secure with electrical tape. Plug male and female
ends of connector together.
Closed End
Connector
22613
Closed End Connector
Wrapped in Electrical Tape
22614
Replace Plastic Loom and Tape (ST Shown)
Figure 12A
Refer to Figure 13A and Figure 9A on page 3:
17. Secure dark green wire to main wiring harness loom
with six cable ties provided in the wiring harness kit.
Add Cable Ties (ST Shown)
Figure 13A
18. Reconnect the two black negative ground wires to
the batterys negative post ( - ).
19. Remove blocking supporting the Treker bed in the up
position.
20. Start Treker and test for operation.
21. Set Treker park brake, place Treker in gear, turn off
engine and remove ignition key.
22. Remove chocks from front and back of the right rear
wheel.
Replace Plastic Loom
and Wrap With
Electrical Tape
23528
Plug Connector
Ends Together
Plastic Loom
Cable Ties
Negative Ground Wires
Negative Post ( - )
23529 5
8/02/05
Manual No. 700-364M
Instructions For Kit No 700-390A
Land Pride
s
Instructions For Kit No 700-390A
Trekers with S/N 418338 and below
A detailed listing of parts for wiring harness kit
No. 700-390A is provided on page 8. Use this list as a
checklist to inventory parts received.
Initial Preparations
!
CAUTION!
Securely support cargo box in the up position to prevent
injury when working under the cargo box.
1.
Park vehicle on a flat surface, move gear shift lever to
neutral, set park brake and chock front and back of
the right rear wheel to prevent vehicle from rolling.
2.
Raise cargo box fully up and securely support it in
the up position to prevent injury while working on the
wiring harness.
3.
Turn off engine and remove ignition key.
Refer to Figure 1B:
4.
Disconnect the negative ground wire (black wire)
from the batterys negative post ( - ). Position the wire
so that it cannot touch either post on the battery.
Battery And Wiring harness
Figure 1B
Refer to Figure 2B:
5.
Locate voltage regulator mounted to the Treker fire
wall behind the drivers seat. Unplug mal