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PULSEPRO
DRY FILTRATION
WET SCRUBBERS
CYCLONES
WET ELECTROSTATIC
PRECIPITATORS
PULSEPRO
®
EC
BAGHOUSE CONTROL
AND MONITORING
SYSTEM The PLC-based PulsePro EC offers a
level of control, monitoring, and ex-
pansion capabilities unavailable in its
price range until now. Only PulsePro
EC provides all this in one package:
Graphical, password protected

touchscreen interface makes moni-
toring, navigation, and input simple
and intuitive.
Multiple baghouses can be moni-

tored from one PulsePro EC panel,
providing tremendous savings
compared to dedicated controls.
Use of Profibus networking pro-

vides further savings on wiring
costs.
Ability to remotely monitor bag-

house status and change setpoints
securely from any computer on the
internet through its ethernet port.
Description
The PulsePro EC seamlessly inte-
grates four important functions into a
single, easy-to-use PLC:
Pulse-jet cleaning

Leak detection

Baghouse monitoring/ diagnostics

Trending

Cleaning. You can choose between
intelligent or conventional (timer)
cleaning modes. Intelligent cleaning
uses differential pressure to deter-
mine pulse timing, maintaining con-
stant
DP across the filter bags. Unlike
common mechanical photohelical
gauges, PulsePro EC pressure sensing
is solid state. Our optional Non-clog-
ging Differential Pressure Transmitter
eliminates clogging problems and
assures maintenance-free pressure
regulation.
Leak Detection. Leaks are detected
well before emissions are visible, and
without tuning or baseline reference.
Unlike other suppliers, we offer
probes using either induction-sensing
or triboelectric technologies, depend-
ing on which provides the best reli-
ability for the application. Leaks can
be located by row with the addition
of our Instant Leak Locating System.
Baghouse Monitoring/ Diagnos-
tics. The PulsePro EC continuously
checks for failed diaphragm and
solenoid valves, allowing quick reso-
lution of these common problems and
considerable savings.
Options available include monitoring
and display of:
Hopper level

Air flow

Fan amps

Temperature

Pulse-jet supply pressure

Others as needed

Trending. The PulsePro EC can
record values from selected sensors
over time and plot them for viewing
either individually or collectively.
This valuable information can give
you early warning of a developing
problem, or help determine the cause
of an alarm condition.
Example
the stack particulate rises
to a high level, causing an alarm con-
dition. By viewing the side-by-side
trending screen, you may find that the
increase was caused by a momentary
upset in the air flow, as shown in the
Trending screen shot below left.
Trending data is stored on removable
MMC (Multimedia) flash memory
cards and can optionally be exported
to a Microsoft Excel file for long
term storage.
Benefits
The PulsePro ECs many capabilities
offer valuable benefits that not only
contribute to optimal baghouse opera-
tion, but also to your bottom line:
Easy to use graphical interface

with touch screen makes operation
intuitive.
High level of automated monitor-

ing saves cost of manual inspec-
tions for leaks and valve failures.
Avoids costly compressed air use

due to undetected valve leaks.
Reduces cost of unplanned shut-

downs through early detection of
problems.
Optimized baghouse operation

improves filtration performance,
increases bag life, and reduces
operating costs.
Integration of control and sensing,

along with Profibus communica-
tions lowers installation costs.
All baghouses can be controlled

and monitored from one location.
Ensures compliance with EPA

CAM, MACT, Title V, and PM 2.5.
The Next Generation in Baghouse Control: Affordable, Yet Powerful with Unparalleled Expandability
Main Control screen puts the current op-
erating information right in front of you.
Diagnostics screen helps identify problem
sources.
Trending screen shows sensor values
over time. The Next Generation in Baghouse Control: Affordable, Yet Powerful with Unparalleled Expandability
We Can Provide A
Complete Package With
One-Source Responsibility
In addition to the main control and
monitoring components, MikroPul
can also provide the equipment in-
terface components, all integrated,
if desired, into one cabinet.
For example, the panel at right
includes:
PulsePro controller

AC motor starters

Electronic softstart for high HP

motors
Ethernet switch for connection

to plant LAN and internet,
PLC

Circuit breaker

Water flow meter

Sensors, including

DP, leakage,
header pressure, 250 psi pres-
sure, and water level
The PulsePro EC can provide control and monitoring for multiple baghouses and optionally connect with other PCs via Ethernet and
internet, yet it costs no more than baghouse controls without these capabilities.
PulsePro EC and
equipment interface
equipment combined
into one panel
AC motor
starters
High HP
softstart
Ethernet
switch
PLC
Circuit
breaker
PulsePro EC
Ethernet
I/O
panel
I/O
panel
WWW
Desktop PC
Profibus
Many Expansion Options, Simplified Wiring NORTH AMERICAN LOCATIONS Visit our web site @ www.mikropul.com for other locations worldwide.
MikroPul Headquarters
PO Box 16348
Charlotte, NC 28297-8804
Tel: 704-998-2600
Fax: 704-998-2601
Customer Service:
800-892-7278
info@mikropul.com
MikroPul Pittsburgh
2591 Wexford-Bayne Road, Suite 202
Sewickley, PA 15143
Tel: 724-934-3910
Fax: 724-934-3934
pittsburgh@mikropul.com
MikroPul Canada, Inc.
245 Matheson Blvd. E., Unit # 10
Mississauga, Ontario L4Z 3C9
Canada
Tel: 905-712-0722
Fax: 905-712-0027
info@ca.mikropul.com
MikroPul, S de RL de CV
Av. Lomas Verdes No. 480-302B
Col. Lomas Verdes
CP 53120 Naucalpan
Edo. de Mexico
Tel: 52-55-5343-8224
Fax: 52-55-5344-5081
info@mx.mikropul.com
A Noticeable Difference
BIM549 8/07
Other Control/Monitoring Products
MikroPulse
TM
100T Pulse Timing Controller
Simple digital continuous cleaning pulse timer with two setpoints:
On-time between 50 and 150 milliseconds

Off-time between 3 and 60 seconds

Units can be provided with terminals for wiring one to five solenoids/output.
MikroPulse
TM
100P Clean-On-Demand Controller
PLC-based controller triggers cleaning pulses when the differential pressure across
the bag reaches the setpoint selected by the user.
In most cases, uses considerably less compressed air than timed pulses

Lengthens bag life due to fewer pulses

Setpoints are set with push buttons instead of potentiometers

Utilizes a 0-10"

DP transmitter for precise cleaning
Standard NEMA 4 enclosure; hazardous service enclosure available

MikroPulse
TM
200EC Expandable Timer/DP Controller
PLC-based controller provides timed or
DP determined pulse control (chosen at pur-
chase) but can be upgraded in steps to a full PulsePro
TM
EC control and monitoring
system. Upgrade packages include:
Header pressure package, including diaphragm valve diagnostics

Solenoid valve diagnostics package

Bag leak detection package

Interface upgrade with 6" touch screen

Trending package (requires touch screen)

Other packages available based on customer needs

Mikro-Charge
TM
200L Leak Gauge
PLC-based monitoring system determines when a bag leak is present.
Easy setting of alarm setpoints via push buttons

No need for baseline data or signal tuning

Alarm light flashes when setpoint is reached

Automatic zero self check (zero and span)

Probe can be triboelectric or induction sensing

Built-in analog output for remote alarm notification