LTR20071037, Rev. A 11/5/06
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LTR20071037, Rev. A 11/5/06
LTR20071037, Rev. A
11/5/06
Instructions For Installation . . . . . . . . . . . 1
Safety Instructions . . . . . . . . . . . . . . . . . . . 2
Using Your Electric Grill . . . . . . . . . . . . . . 4
Care and Maintenance . . . . . . . . . . . . . . . . 5
Warranty Information . . . . . . . . . . . . . . . . 10
Read all instructions before you
operate your grill .
Save these instructions!
Copyright 2006-2007 California Acrylic Industries, Inc.
All rights reserved. Duplication without written consent is
strictly prohibited.
Cal Flame is a registered trademark.
Due to continuous improvement programs, all models,
operation, and/or specifications are subject to change
without prior notice.
LTR20071037, Rev. A
11/5/06
This manual applies to the Cal Flame Electric Grill, model BBQ07871E .
CONTACT INFORMATION
For customer service, please contact your
authorized dealer immediately. If you need
additional information and/or assistance,
please contact:
C.A.I. Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
2007 Electric Grill Owners Manual
Page 1
LTR20071037, Rev. A
Instructions For Installation
Proper Electric Supply
Save these instructions for local electrical inspectors
use.
You must provide an adequate electrical supply system
as required for your grill. All wire connections must be
in accordance with local codes and properly insulated.
Check with local utility for governing electrical codes
and ordinances. In absence of local electrical codes,
the National Electrical Code, NFPA No. 70, must be
followed. A copy of the National Electrical Code, NFPA
No. 70, can be obtained by writing to:
National Fire Protection Association
Batterymarch Park
Quincy, Massachusetts 02269
It can also be found at the NFPA web site at www.nfpa.
org.
Your 240V electric grill is required to have a dedicated
30 amp breaker with three #10 AWG copper wires. This
will include a black and a red wire for your incoming
power and a green wire for your ground. Electrical
service should only be wired by a licensed electrician.
Breakers vary in appearance and wire locations. Before
wiring load and feed wires to the breaker, verify they
are being connected to the proper poles.
Always follow applicable local, state, and federal codes
and guidelines.
Supply Connection
All electrical connections are to be protected from the
elements and be in accordance with local codes for
outdoor wiring. This appliance is to be permanently
wired.
Most cities and counties require permits for exterior
construction and electrical circuits. In addition, some
communities have codes requiring residential barriers
such as fencing and/or self-closing gates on property
to prevent unsupervised access to the property by
children under the age of five. Your dealer can provide
information on which permits may be required and how
to obtain them prior to the delivery of your equipment.
We recommend the installation, adjustment and service
of your new grill be performed by C.A.I. qualified
installers and service technicians to ensure proper
operation and prevent accidents.
When determining a suitable location, consider factors
such as exposure to wind, proximity to traffic paths,
and windows that open into the home.
Locate barbecue grills and stainless steel carts only in
well-ventilated areas and only on solid, flat foundations
(e.g. deck or cement slab). Do NOT place stainless
steel carts on dirt or grass.
Cabinet Cut-out Dimensions
Your Cal Flame grill is designed for easy installation
into a non-combustible enclosure. The supporting deck
or counter must be flat and level. When determining the
final location of your grill, adequate cross ventilation
must be present to prevent gas from being trapped in
the event of a leak.
The drawings below show the cabinet cut-out
dimensions you will need.
Width Depth Height
23 ¼
22 ¼
9 1/4
Page 2
2007 Electric Grill Owners Manual
LTR20071037, Rev. A
Placement and Location
Cal Flame grills are designed for outdoor use
only .
Never locate this appliance in an enclosed room,
under a sealed overhead structure, or in any
type of enclosed area such as a garage, shed, or
breezeway. Keep clear of trees and shrubs.
Do not place this grill under or near windows or
vents that can be opened into your home.
Cal Flame grills are not intended for installation
in or on recreational vehicles or boats.
Maintain sufficient distance as to not overheat any
overhead combustible material such as a patio
cover.
The area surrounding your new grill should be
kept clean and free from flammable liquids and
other combustible materials such as mops, rags or
brooms, as well as solvents, cleaning fluids, and
gasoline.
Do not use the grill, grill cabinet, or area
surrounding the grill as a storage area for
flammable or plastic items.
Set-Up
Before installing built in grills in enclosures, copy all
product information such as model number, serial
number and store information in a safe place. This
information is located on a plate located behind the
grill and is visible when the hood is lowered or on
the right side of the chassis. There is an area on
the back cover of this manual where you can write
down this information.
We recommend that a licensed contractor install
your Cal Flame grill. Installation must conform to
local codes, or in the absence of local codes, the
National Electrical Code, NFPA No. 70 .
Your Cal Flame grill must be permanently wired
to a dedicated three-wire, single phase, AC 240
volt or 208 volt, 60 cycle electrical system.
Do not use an extension cord to supply power to
your Cal Flame grill. Such use may result in fire,
electrical shock or other personal injury.
Do not install a fuse in the neutral or ground circuit.
A fuse in the neutral or ground circuit may result
in an electrical shock hazard. Do not ground this
appliance to a gas supply pipe or hot water pipe.
To prevent fire and smoke damage, remove all
packaging material before operating grill.
Before you start cooking, clean the entire grill
thoroughly with hot, soapy water. This is necessary
to remove residual solvents, oil and grease used in
the manufacturing process. The grates should also
be thoroughly cleaned in the same manner.
Operation
Do not use grill for other than intended use.
Never use the grill if the drip pan is not properly
installed. Drip pan should be pushed all the way
to the rack located just under the grill. Fire or
explosion can result from an improperly installed
drip pan.
Never line the grill or side burners with aluminum
foil.
Do not use fuel such as charcoal briquettes in an
electric grill.
Never leave the grill unattended when in use.
When using the grill, do not touch the grill rack,
burner grate, or immediate surroundings as these
areas become extremely hot and can cause burns.
Use handles or knobs.
Do not heat any unopened glass or metal container
of food on the grill. Pressure may build up and
Safety Instructions
This grill is for household use only . Use the grill only for its intended purpose as
described in this guide.
Read and follow all instructions before using this appliance to prevent the potential
risk of fire, electric shock, personal injury or damage to the appliance as a result of
improper usage of the appliance. Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
2007 Electric Grill Owners Manual
Page 3
LTR20071037, Rev. A
cause the container to burst, possibly resulting in
serious personal injury or damage to the grill.
Do not reach over your grill or any other surfaces
when hot or in use.
Do not operate the grill with a damaged heating
element.
Turn off controls when cooking is completed.
Do not allow grill-racks to become overloaded with
grease. Clean frequently.
Do not cover grates completely with meat. Leave
air space between each steak, etc. to allow proper
ventilation as well as prevent flare-up.
Maintenance and Repair
Unless specifically recommended in this manual,
do not repair or replace any part of the grill except
as specifically recommended in this manual. A
qualified technician should perform all service.
Any repairs made by a non-C.A.I. approved dealer
technician will void your warranty.
Precautions Regarding Children
Never leave children unattended in the area where
the grill is being used. Clo