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AMP-TAPETRONIC Machine No. 68250-1
AMPTAPETRONIC* Machine 682501
4092586
18 JAN 96 Rev B
(was CM 2586) Customer Manual
4092586
AMP Incorporated, Harrisburg, PA 17105 TECHNICAL ASSISTANCE CENTER 18007221111
This document is Engineering controlled. It is subject to change. Contact TECHNICAL ASSISTANCE CENTER for latest revision.
E
Copyright 1996 by AMP Incorporated. All Rights Reserved.
*Trademark
LOC B
1 of 43
AMPTAPETRONIC* Machine 682501
18 JAN 96 Rev B
1. INTRODUCTION
3
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1.1. Dimensions and Specifications
4
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1.2. Machine Accessories
4
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2. DESCRIPTION
5
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2.1. Physical Description
5
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2.2. Functional Description
5
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3. RECEIVING INSPECTION AND INSTALLATION
10
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3.1. Receiving Inspection
10
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3.2. Considerations Affecting Machine Placement
10
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3.3. Machine Installation
11
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4. OPERATION
12
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4.1. HandCycling
12
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4.2. Product Loading and Unloading
13
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4.3. Production Operation
14
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4.4. Clearing Jammed Product
15
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5. PREVENTIVE MAINTENANCE
15
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5.1. Cleaning
16
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5.2. Visual Inspection (Monthly)
16
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5.3. Lubrication
16
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6. TROUBLESHOOTING
19
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6.1. Visual Inspection
19
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6.2. Troubleshooting Chart
19
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6.3. Electrical Checks
19
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7. ADJUSTMENTS
22
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7.1. Basic Machine Adjustments
22
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7.2. Insulation Crimp Adjustment
22
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7.3. Wire Stop Vertical Lift Adjustment
23
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7.4. Crimp Location Adjustment
24
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7.5. Tape Belt Feed Adjustments
25
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8. REPAIR AND REPLACEMENT
26
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8.1. Die Replacements
26
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8.2. Terminal Extractor Replacement
27
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8.3. Machine Conversion
28
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8.4. Shear Pin Replacement
31
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8.5. Trip Control Replacement
32
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8.6. Tape Feed Belt Adjustment
32
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9. PARTS LISTS AND DRAWINGS
34
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10. REVISION SUMMARY
43
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(was CM 2586) 4092586
AMPTAPETRONIC Machine 682501
Rev B
2 of 43
TECHNICAL ASSISTANCE CENTER
CALL TOLL FREE 18007221111
(CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
All machines remain the property of AMP
Incorporated. The customer shall have no title
to the machine(s) and his interest shall be limited
to the use of said machine(s) for the purpose
indicated, during the stated term, at the specified
plant.
No major change or modification shall be made
without written consent of AMP Incorporated.
Spare and component parts are available at
nominal prices.
A list of component parts is included in the
instructional material or drawings supplied with
each machine.
The customer shall be fully responsible for the
maintenance of the machine(s) including servicing,
repair, and replacement of damaged or broken
parts. Each machine shall be returned in usable
condition reasonable wear and tear excepted.
Before returning the machine, contact AMP
Incorporated, Harrisburg, Pennsylvania requesting
instructions for shipping and disposition.
AMP Field Service Engineers are available to
provide assistance in the adjustment or repair of
the machine when problems arise which your
maintenance personnel are unable to correct.
Contact AMP Incorporated.
1. Customer name
2. Customer address
3. Person to contact (name, title, telephone
number and extension)
4. Person calling
5. Machine or tool number (and serial number if
applicable)
6. Product part number (and serial number if
applicable)
7. Urgency of request
8. Nature of problem
9. Description of inoperative component(s)
AMP Incorporated offers the Technical Assistance
Center as a means of providing technical
assistance when required.
When contacting AMP Incorporated by telephone
regarding service to a machine or tool, it is
suggested that a person familiar with the device be
present with a copy of the manual (and drawings)
to receive instructions. Many difficulties can be
corrected in this manner.
When calling the Technical Assistance Center, be
ready with the following information:
10. Additional information/comments that may
be helpful
SAFETY PRECAUTIONS PREVENT INJURY
Safeguards are designed into AMP* machines to protect operating personnel from most hazards during
normal machine operation. However, as with most machinery, certain precautions must be taken by the
operator and repairman.
Never insert hands into an installed machine/applicator, or any part of a machine that is operated by
electricity or compressed air, without first pulling the machine power cable plug from the outlet receptacle
and/or shutting off the compressed air at the line valve and disconnecting the air hose. This will prevent injury
in the event that switches or other controls are accidentally activated.
A grounded electrical outlet should always be used to receive the plug on the machine power cable.
To improve clarity, photographs and drawings may not show machine/applicator guards. In some cases, it is
impractical to show the variety of guards designed to meet specific safety requirements, as set forth in codes
and standards adopted by customers and/or enforced in a given locale.
Though a guard may not be shown, and procedures may not reflect the need for its removal, the guard must
be in place during normal operation of the machine/applicator.
DANGER
INFORMATION REQUIRED WHEN CONTACTING
AMP INCORPORATED
GENERAL MACHINE POLICY 4092586
AMPTAPETRONIC Machine 682501
Rev B
3 of 43
Figure 1
90109
1. INTRODUCTION
AMPTAPETRONIC Machine No. 682501 (see Figure 1) was designed to crimp a variety of tapemounted
products onto solid and stranded wires from No. 8 through No. 4 AWG by using replaceable die sets.
AMPTAPETRONIC machines consist of a basic AMPOLECTRIC* Model K Terminating Machine and the
application tooling required to crimp the products listed in Figure 2.
This manual pertains to the applicator portion of the AMPTAPETRONIC machine. For information about the
Model K AMPOLECTRIC machine, refer to customer manual 4095128. For information beyond the scope
of these manuals, contact AMP Service Products Business, using the Technical Assistance Center number:
18007221111.
PRODUCT
WIRE SIZE
DIE SET NO
TERMINAL
WIRE STRIP LENGTH mm [IN.]
PRODUCT
WIRE SIZE
DIE SET NO.
TERMINAL
COLOR CODE
MIN
MAX
PLASTIGRIP*
AND
8
682471
RED
8.334 [.3281]
9.12 [.359]
AND
TERMINYL*
TERMINALS
6
682481
BLUE
9.91 [.3901]
10.71 [.4218]
TERMINALS
4
682491
YELLOW
11.506 [.453]