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Field Assembled ELECTRONIC AIR CLEANER AIR BOSS Model 60 Series without Integral Washing System
Field Assembled
ELECTRONIC
AIR CLEANER
AIR BOSS Model 60 Series
without
Integral Washing System
INSTALLATION
OPERATION
SERVICE
For Model Numbers
60- ___-01
Electrostatic Precipitators for
Commercial & Industrial
Applications
101 McNeill Road

Sanford, NC 27330
(919) 775-2201 Fax: (919) 774-8771 (800) 884-0002
www.trioninc.com
MANUAL Form No. 61-0147B Sept 01 2
TABLE OF CONTENTS
SECTION I DESIGN
For The System Design Engineer

Page
1. General Description ...................................................................................................................................... 3
2. System Design and Floor Layout ................................................................................................................ 3
3. Outdoor Installations .................................................................................................................................... 4
SECTION II INSTALLATION
For The Installing Contractor
1. Unpack and Inspect....................................................................................................................................... 4
2. Assemble Framework ................................................................................................................................... 4
3. Attach Adjoining Ductwork .......................................................................................................................... 4
4. Install Ionizing-Collecting Cells ................................................................................................................... 5
5. Install Air By-Pass Baffles............................................................................................................................ 5
6. Connect Drain ................................................................................................................................................ 5
7. Mount Controller............................................................................................................................................ 5
8. Complete Wiring ............................................................................................................................................ 5
A. High Voltage Wiring .................................................................................................................................. 5
B. Primary Wiring .......................................................................................................................................... 5
9. Check Out For System Start-Up................................................................................................................... 6
SECTION III OPERATION AND SERVICE
For The Maintenance Engineer
1. Introduction and Principle of Operation ..................................................................................................... 6
2. General Description ...................................................................................................................................... 6
3. Initial Start-up ................................................................................................................................................ 6
4. Routine Maintenance .................................................................................................................................... 7
5. Periodic Maintenance ................................................................................................................................... 7
6. Troubleshooting ............................................................................................................................................ 8
7. Spare Parts..................................................................................................................................................... 9
8. Troubleshooting Reference Chart ............................................................................................................. 10
Pages 11-14........................................................................................................................................NOT USED
SECTION IV REFERENCE
Illustrations and Drawings
Figure 1
Single Unit Outline............................................................................................. 15
Figure 1A
Dimensional and Specification Data................................................................ 16
Figure 2
Exploded View of Single Section unit ............................................................. 17
Figure 3
Recommended Foundation and Drain Basin Design..................................... 18
Figure 4
NOT USED .......................................................................................................... 19
Figure 5
Structural Framework Assembly...................................................................... 20
Figure 6
Cell Arrangement and Bus Bar Connections.................................................. 21
Figure 6A
Diagram of Bus Bar Connections .................................................................... 22
Figure 6B
Diagram of Bus Bar Connections .................................................................... 23
Figure 7
Model 60 Cell Assembly.................................................................................... 24
Figure 8
Model 60 Air Baffle Arrangement ..................................................................... 25
Figure 8A
Diagram of Air Baffle Arrangement.................................................................. 26
Figure 9
NOT USED .......................................................................................................... 27
Figure 10
NOT USED .......................................................................................................... 28
Figure 11
Control Schematic (Supplied with specific unit configuration).................... 29
Figure 12
Field Wiring (Supplied with specific unit configuration) ............................... 30
Figure 13
Access Door Electrical Interlock Arrangement .............................................. 31
Figure 14A
High Voltage Cell Termination.......................................................................... 32
Figure 14B
NOT USED .......................................................................................................... 32
Figure 15
High Voltage Lead Termination at Power Supply........................................... 33 3
SECTION I DESIGN
FOR THE SYSTEM DESIGN ENGINEER
1. General
Description
Model 60 equipment consists of factory-assembled
components to be built-up in the field into a completed
unit. Depending on the system requirements, the
installation may consist of a single unit or a multi-section
unit. A multi-section unit is simply two or more single
units placed side-by-side.
The factory-assembled components are designed to be
mounted on a field prepared pad in the form of a drain
basin, typically constructed of poured concrete.
The standard major components supplied with each unit
for installation are as follows:
A. Framework Support members, complete with
sheet metal panels on the top and sides, to receive
and locate the ionizing-collecting cells.
B. Ionizing-Collecting Cells The elements used to
remove and collect the contaminants from the air
stream.
C. Control/Power Supply Box(s) Located in the
control enclosure and converts 115VAC to the high
voltage DC required to energize the ionizing-
collecting cells.
The programmable logic controller (PLC) electrically
sequences the washing operation. The Pulse Width
Modulated (PWM) power supplies, providing the
necessary high voltage for the air cleaner and the
controls initiating and sequencing the wash cycle
are furnished in a NEMA 12 enclosure designed for
remote mounting. The distance between the
controller and unit must be determined as the
interconnecting high voltage leads are furnished to
the specified length. Consult factory for distances
greater than 50 ft. Cables are not to be spliced at
any point along their length. In addition, the
enclosure is a central junction for the primary wiring.
D. Accessories Electrical interlocks, lights and
switches for safety and monitoring.
Note: Trion Tridex Detergent is specially formulated
for use with Trion electronic air cleaners. Use of
other cleaners and detergents, not specifically
approved by Trion, will cause possible failures in
the unit and will void any and all warranties on our
equipment.
2. System Design and Floor Layout
The arrangement of the supplied components and the
general layout of the system will vary according to