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Series SD Family Calibration Manual, Rev A 0600-0041-0030 Rev. A
Made in the U.S.A.
August 2003
$5.00
Calibration Manual
Registered Company
Winona, Minnesota USA
ISO 9001
ISO 9001
TOTAL
3 Year Warranty
CUS
CUSTOMER
ER
SATISF
TISFACTI
CTION
Series SD Family
PID, PID Profiling, DeviceNet,
and Limit Controllers
1241 Bundy Boulevard., Winona, Minnesota USA 55987
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507 http://www.watlow.com Safety Information
We use note, caution and warning symbols throughout this book to draw your attention to im-
portant operational and safety information.
A NOTE marks a short message to alert you to an important detail.
A CAUTION safety alert appears with information that is important for protecting your
equipment and performance. Be especially careful to read and follow all cautions that apply
to your application.
A WARNING safety alert appears with information that is important for protecting you,
others and equipment from damage. Pay very close attention to all warnings that apply to
your application.
The safety alert symbol,
� (an exclamation point in a triangle) precedes a general CAUTION
or WARNING statement.
The electrical hazard symbol,
� (a lightning bolt in a triangle) precedes an electric shock
hazard CAUTION or WARNING safety statement.
Technical Assistance
If you encounter a problem with your Watlow controller, review your configuration informa-
tion to verify that your selections are consistent with your application: inputs, outputs,
alarms, limits, etc. If the problem persists, you can get technical assistance from your local Wat-
low representative (see back cover), by e-mailing your questions to wintechsupport@watlow.com
or by dialing +1 (507) 494-5656 between 7 a.m. and 5 p.m., Central Standard Time (CST). Ask
for for an Applications Engineer. Please have the following information available when call-
ing:
Complete model number
All configuration information
Users Manual
Factory Page
Warranty
The Series SD is manufactured by ISO 9001-registered processes and is backed by a three-
year warranty.
Return Material Authorization (RMA)
1.
Call Watlow Customer Service, (507) 454-5300, for a Return Material Authorization
(RMA) number before returning any item for repair. If you do not know why the product
failed, contact an Application Engineer or Product Manager. All RMAs require: Ship to address Bill to address Contact name Phone number Method of return shipment Your P.O. number Detailed description of the problem Any special instructions Name and phone number of person returning the product.
2.
Prior approval and an RMA number from the Customer Service Department is required
when returning any product for credit, repair or evaluation. Make sure the RMA number is
on the outside of the carton and on all paperwork returned. Ship on a Freight Prepaid basis.
3.
After we receive your return, we will examine it and try to verify the reason for returning it.
4.
In cases of manufacturing defect, we will enter a repair order, replacement order or issue
credit for material returned. In cases of customer mis-use, we will provide repair costs and
request a purchase order to proceed with the repair work.
5.
To return products that are not defective, goods must be be in new condition, in the origi-
nal boxes and they must be returned within 120 days of receipt. A 20 percent restocking
charge is applied for all returned stock controls and accessories.
6.
If the unit is unrepairable, you will receive a letter of explanation. and be given the op-
tion to have the unit returned to you at your expense or to have us scrap the unit.
7.
Watlow reserves the right to charge for no trouble found (NTF) returns.
The Series SD Calibration Manual is copyrighted by Watlow Winona, Inc., � August 2003
with all rights reserved. (2403)
�
CAUTION or
WARNING
�
Electrical
Shock Hazard
CAUTION or WARNING Wa t l o w S e r i e s S D C a l i b r a t i o n
s
3
s
F a c t o r y a n d C a l i b r a t i o n
Display
Parameter Name
Description
Settings
Range
(Integer values for Modbus
in parentheses.)
Default
Modbus*
(less 40,001
offset)
Read/Write
Appears if:
Factory Page and Calibration
This Calibration Manual applies to all Series SD controllers, including the PID, PID Profiling, DeviceNet and Limit
controller versions. For the users manual, go to www.watlow.com and search on Series SD Users Manual.
To go to the Factory Page, press both the Up
� and Down � keys for six seconds from the Home Page. {Fact} will
appear in the upper display and
{page} in the lower display. Press the
Advance Key to move through the parameter prompts. Press the Up
� or Down � keys to change the parameter value. Press the Infinity Key
at any time to return to the Home Page.
[AMb]
[AMb]
Ambient Temperature
Displays the current calculated ambient
temperature.
-50.0 to 300.0�F
NA
277 R
278 R
Always active.
[A;mn]
[A.Mn]
Minimum Recorded Ambient
Temperature
Displays the minimum recorded ambient
temperature.
-50.0 to 300.0�F
NA
NA
Always active.
[A;ma]
[A.MA]
Maximum Recorded Ambient
Temperature
Displays the maximum recorded ambient
temperature.
-50.0 to 300.0�F
NA
NA
Always active.
[DSPL]
[dSPL]
Display Intensity
Increase or decrease the brightness of the
upper and lower display.
15 to 100% duty
100
NA
Always active.
[A;Ot1]
[A.Ot1]
Output 1 Process Value
Monitors Process Output 1 value via
Modbus.
00.00 to 22.00 units
(0000 to 2200)
283 R
Process output installed
for Output 1
[A;Ot3]
[A.Ot3]
Output 3 Process Value
Monitors Process Output 3 value via
Modbus.
00.00 to 22.00 units
(0000 to 2200)
285 R
Process output installed
for Output 3
[rESt]
[rESt]
Restore Factory Calibration
Replaces the user calibration parameters
with the factory calibration parameters.
[~~no] (0)
[~yES] (1)
[~~no] (0)
208 R/W
Always active.
[Usr;r]
[Usr.r]
Restore User Settings
Restores the customers configured set-
tings.
[~~no] (0)
[~yES] (1)
[~~no] (0)
209 R/W
Always active.
[USr;S]
[USr.S]
Save User Settings
Saves the current customer-configured
settings.
[~~no] (0)
[~yES] (1)
[~~no] (0)
210 R/W
Always active.
[dFLt]
[dFLt]
Default Parameters
Reset all parameters to their
default values.
[~~no] (0)
[~yES] (1)
[~~no] (0)
207 R/W
Always active.
[O;ty1]
[O.ty1]
Output 1 Type
Displays the hardware type for Output 1.
[nonE] none (0)
[~~DC] DC/open collect. (1)
[rLAY] mech. relay (2)
[~SSr] solid-state relay (3)
[Proc] process (4)
[none] (0)
202 R
Always active. Wa t l o w S e r i e s S D C a l i b r a t i o n
s
4
s
F a c t o r y a n d C a l i b r a t i o n
Display
Parameter Name
Description
Settings
Range
(Integer values for Modbus
in parentheses.)
Default
Modbus*
(less 40,001
offset)
Read/Write
Appears if:
[O;ty2]
[O.ty2]
Output 2 Type
Displays the hardware type for Output 2.
[nonE] none (0)
[~~DC]
DC/open collect. (1)
[rLAY] mech. relay (2)
[~SSr] solid-state relay (3)
[COM]
communications (5)
[nonE]
(0)
203 R
Always active.
[O;ty3]
[O.ty3]
Output 3 Type
Displays the hardware type for Output 3.
[nonE] none (0)
[~~DC] DC/open collect. (1)
[rLAY] mech. relay (2)
[~SSr] solid-state relay (3)
[Proc] process (4)
[nonE]
(0)
204 R
Always active.
[`S;id]
[ S.id]
Software ID
Displays the software ID number.
0 to 9999
NA
10 R
Always active.
[S;UEr]
[S.VEr]
Software Version
Displays the firmware revision.
0.00 to 99.99
NA
11 R
Always active.
[S;bLd]
[S.bLd]
Software Build Number
Displays the software build number.
0 to 9999 Build Number
NA
13 R
Always active.
[PWr]
[PWr]
Power Type
Displays the type of input power.
[~~AC] high voltage
[LOW] low voltage
NA
*NA
Always active.
[`Sn-]
[ Sn-]
Serial Number 1
Displays the first four characters of the
serial number.
0 to 9999
NA
7, 8 R
Always active.
[`Sn_]
[ Sn_-]
Serial Number 2
Displays the last four characters of the
serial number.
0 to 9999
NA
7, 8 R
Always active.
[tc;50]
[tc.50]
Thermocouple, 50mV
Calibrate the thermocouple input to
50mV (see Calibrating the Series SD).
[``no]
[`yes]
[``no]
*NA
Always active.
[tc;00]
[tc.00]
Thermocouple, 0mV
Calibrate the thermocouple input to 0mV
(see Calibrating the Series SD).
[``no]
[`yes]
[``no]
*NA
Always active.
[tc;32]
[tc.32]
Thermocouple, 32�F
Calibrate the thermocouple input to 0�C
(32�F) (see Calibrating the Series SD).
[``no]
[`yes]
[``no]
*NA
Always active.
[`r;15]
[ r.15]
RTD, 15 ohm
Calibrate the RTD input to 15 ohm (see
Calibrating the Series SD).
[``no]
[`yes]
[``no]
*NA
Always active.
[r;380]
[r.380]
RTD, 380 ohm
Calibrate the RTD input to 380 ohms.
(see Calibrating the Series SD).
[``no]
[`yes]
[``no]
*NA
Always active.
[``U;1]
[ v.1]
Input Calibrate, 1.0 Volt
Calibrate the process voltage input to 1.0
Volt (see Calibrating the Series SD).
[``no]
[`yes]
[``no]
*NA
Always active. Wa t l o w S e r i e s S D C a l i b r a t i o n
s
5
s
F a c t o r y a n d C a l i b r a t i o n
Display
Parameter Name
Description
Settings
Range
(Integer values for Modbus
in parentheses.)
Default
Modbus*
(less 40,001
offset)
Read/Write
Appears if:
[``U;9]
[ v.9]
Input Calibrate, 9.0 Volt
Calibrate the process voltage input to 9.0
Volt (see Cal