ber: 438 5067PD
Issue 31, September 2005
Engineer: H. D.
Approved: H. D.
Written: K. B. PECO II, Inc. PEC 5067 Manual


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Issue 31, September 2005 Page 3

Table of Contents

TABLE OF CONTENTS ............................................................................................................................................3

FOREWORD ...............................................................................................................................................................5

PRODUCT INFORMATION.....................................................................................................................................5

WARNINGS.................................................................................................................................................................6

CAUTIONS ..................................................................................................................................................................6

SECTION 1: INSTALLER INFORMATION ..........................................................................................................7

CHAPTER 1, GENERAL INFORMATION.............................................................................................................7

1.1

GENERAL..................................................................................................................................................7

CHAPTER 2, MECHANICAL INSTALLTION ......................................................................................................9

1.2

DIMENSIONS............................................................................................................................................9

1.3

MOUNTING ..............................................................................................................................................9

CHAPTER 3, ELECTRICAL CONNECTIONS.....................................................................................................10

1.4

BATTERY CONNECTIONS.....................................................................................................................10

1.5

LOAD CONNECTIONS...........................................................................................................................11

1.6

OPTIONAL EQUIPMENT CONNECTIONS...........................................................................................13

CHAPTER 4, INITIAL TURN ON.........................................................................................................................15

1.7

INITIAL TURN ON ..................................................................................................................................15

SECTION 2: SYSTEM COMPONENT INFORMATION...................................................................................17

2.1

LOAD DISCONNECT .............................................................................................................................17

2.2

OPTIONAL DIGITAL METER PANEL ...................................................................................................17

2.3

ABS BATTERY MODULE .......................................................................................................................18

2.4

ALARM EXTENSION MODULE.............................................................................................................18

2.5

BAY ALARM MODULE...........................................................................................................................19


SECTION 3: POWER DATA LIST 3.....4385067L3PD
SECTION 4: J-DRAWING.....4385067P
SECTION 5: T-WIRING DIAGRAM....4395067P
SECTION 6: SCHEMATIC- BAY ALARM MODULE...4390016P-1

SCHEMATIC- ALARM EXT. MODULE......4390016P-2

SCHEMATIC- METER PANEL....4390109P
SECTION 7: ASSEMBLY DRAWING....4090587P-10
ASSEMBLY
DRAWING.....6180300P
ASSEMBLY
DRAWING.....6180530P

PECO II, Inc. PEC 5067 Manual


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Issue 31, September 2005 Page 5
Foreword

This manual is intended to help the user of the PEC 5067 to install, test, troubleshoot, and understand the
system. If you should have any questions or problems, please contact one of the following sources:

SERVICE - If for any reason further assistance is needed on any power equipment, complete
engineering and field service groups are available in Galion, Ohio, to assist you in any way possible.

CALL: 419.468.7700 Field Service
OR
419.468.7600 and ask for Field Service

PARTS ORDERING - Replacement parts for power equipment may be obtained by forwarding a
Purchase Order to:

PECO II, Inc
OR
Fax to: 419.462.8180
P. O. Box 910
Galion, Ohio 44833

Include the following information:
A. PECO II part number and engineering level of equipment
B. If part is electrical, give circuit reference numbers and PECO II part numbers.
C. If part is mechanical in nature, give description as to where it is used.

RETURN & REPAIR - Equipment may be returned to the Factory for repair. In order to do this, the
procedure must be as follows:

A. Call: 419.468.7700 Field Service
OR
419.468.7600 and ask for Field Service
B. Request a Returned Material Authorization (RMA) number for the defective equipment.
C. Return material prepaid to:

PECO II, Inc
1376 State Route 598
Galion, Ohio 44833

Attn: Field Service Dept

Product Information

Please take a moment when the product is new to fill in this information. This data will allow faster service
when calling PECO II to order accessories, spare parts, or request field service.

First, locate the product information label. This is typically located on the upper front of the equipment
frame, or on the rear of the frame. Fill in the part number, as it appears on the label, in the space below.

PART NUMBER
DATE CODE:
SERIAL NUMBER
ECN Level: 860 _ _ _ _ P

AGENCY APPROVALS:
PECO II, Inc. PEC 5067 Manual


Page 6 Issue 31, September 2005
Warnings Cautions

1.
Electrical shock hazard. Do not attempt to
remove, maintain, or install this equipment with
power applied. Personnel that attempt to work
on this equipment with the power applied may
subject themselves or others to electrical shock
that may cause serious injury or death.

2.
The use of this equipment by unauthorized or
untrained personnel should not be attempted.
Personnel that work on this equipment without
the proper training may subject themselves or
others to electrical shock that may cause serious
injury or death.

3.
Do not attempt to work on this equipment if it is,
or has been, exposed to a high moisture
condition. It is recommended the equipment be
returned to PECO II to be properly tested.
Working on this equipment during a high
moisture condition subjects the user to electrical
shock that may cause serious injury or death.

4.
Use of an attachment other than one approved
by PECO II will void any and all warranties,
implied or other, and will increase risk of fire, or
may possibly cause electrical shock, injury, or
death to personnel.

5.
Do not operate this equipment if it has been
dropped or otherwise damaged. Trying to
operate this equipment if it has been damaged
subjects yourself or others to electrical shock
that may cause serious injury or death.

6.
Before you proceed, ensure the input source is
not live and the input circuit breaker(s)/fuse(s)
has been tripped or removed. If these
procedures have not been followed and the
input/output power is live, serious personnel
injury or death may occur.

7.
A rack/shelf may contain several operating
systems. If there is another system in the
general area you want to install this system, be
cautious of any exposed connectors or wires
and, with permission, remove power to the other
systems. Failure to take the necessary safety
precautions subjects the installer or
maintenance personnel to severe electr