WEBHANDLERâ„¢ Tension Controller , , , , , ,
utput for use with
adjustable speed DC and AC drives. Used in all tension
zones; unwind, rewind and intermediate.
- 0-90 Vdc output. For use with all types of electrical
brakes and clutches, including eddy current clutches.
Also available with 24 and 45 Vdc output. Commonly
used in the unwind or rewind zones.
- 0-75 psi output for use with pneumatic clutches and
brakes. Most commonly used in the unwind and rewind
zones.
WebHandler
WebHandler
WebHandler
D
V
P
WEBHANDLER Tension Controller
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230 Volts (230),
24 Vdc
45 Vdc
Attached Power Cord (APC)
Digital Meter (DM).
Driver Card (DRVR).
Dual Valve Servo (DVS)
Extended Range (XRE)
0-10Vdc Isolated Output (I10).
Metric Pneumatic Fittings (MPF)
Non-Standard Meter Scale (NMS)
Reverse Output (RO)
Remote Operator Panel (ROP)
Remote Pneumatic Assembly in Enclosure (RPE).
Remote Tension Amplifier (RTA).
Line Speed Follow (SFD)
Taper Tension by Diameter Follower (TTF).
60Hz Power Input.
and
Outputs. For "V" version only.
. A heavy duty 3
connector power cord wired to the WebHandler by
DFE.
Digital meter in place of the analog
meter.
Driver circuit card for non-DFE
servo valve. For "P" version only.
. Servo valve having two
solenoid valves and output pressure feedback.
. Allows twice the excitation of
the transducers being used. Transducers must also have
extended range.
A 0-10 Volt output
which is not connected to circuit common, or to earth
ground. To interface with DC drives or PLC's.
. Metric size air
fittings in place of inch size (P version only).
. Custom scales for
those not listed as standard.
. Output goes up instead of down
when tension exceeds setpoint. . Front panel with
operator devices attached to controller with 6' cable.
Includes servo valve and regulator in an enclosure.
Tension amplifier in
controller is not used and is replaced by a remotely
located amplifier.
with DC Tach. Output is
determined by a DC tach speed signal and trimmed by
the transducer signal. Recommended in intermediate
zones.
Tension
tapers with diameter increase as sensed by a follower roll
or sonic rangefinder.
BENEFITS
FEATURES
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Reduces product waste, web breakage, registration
inaccuracy and stretching problems.
Installs quickly and simply.
Operates over a wide range of tensions with automatic or
manual control.
Facilitates operation with push-button, front panel
controls and analog tension meter.
Features modular component design for easy upgrade.
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115 Volts, 60 Hz Power Input
Outputs including 0-75 psi pneumatic, 0-90 Vdc, 0-
10Vdc, and a 4-20mA secondary output control signal.
Auto/manual control modes
Auto/Manual tension set pots.
Emergency stop feature
Tension Meter Damping - no vibration of needle
Soft start capability - activated by low tension or external
contact
Status Lights - show activity of functions
Analog tension meter
Tension Limit Switch - Relay activates at a pre-set
adjustable trip point. Can be used as a web break
detector.
OPTIONS
Power Input:
Output Control Range:
Enclosure:
Weight:
Air Connections:
Air Input Requirements:
Transducer Signal:
Mating Transducer Cable Connectors:
Zero Range:
Calibration Range:
Temperature Range
System Accuracy:
Tension Meter:
Output Range
Manual Output Range
Standard Tension Meter Scales
Taper Tension Range (option)
Taper Tension Inputs (option)
P:
V:
D: 115/230 Volts 60/50Hz Single Phase @ 1/2 amp
P:
V:
D: 90 Vdc, 45 Vdc, all @ 4 amps @ 230Vac in,
P,V,D: 4-20mA Control Output Signal
Steel, powder resin painted, NEMA 1
9 lbs. (4.1 kg)
(P only)
In:
Out: 1/4 inch plastic tubing (6mm)
P: 80 psi regulated and filtered to 5 micron
500 mVdc per pair at rated load (1000 mV w/XR)
Amphenol MS3106A-10SL-3S
95% of transducer rating, minimum
25:1 Max.
32 F to 104 F (0 C to 40 C)
1% to 3% typical
Analog, 2%, 1ma, 48 ohm
0%-100% Max.
0% to 100% of rated output
0 - 1, 5, 10, 25, 50, 100, 150, 250, 500, 1000
0%-100% adjustable
code TTF (roll follower or sonic input)
0-10Vdc input
115/230 Volts 60/50Hz Single Phase @ 1 amp
115/230 Volts 60/50Hz Single Phase @ 5 amps
1 to 75 psi (0.03 to 5.17 bar)
90 & 45 Vdc, all @ 4 amps
(24 Vdc optional @ 115Vac in)
3/8 inch plastic tubing (5/16", 8 mm optional)
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SPECIFICATIONS
ORDERING INFORMATION
Notes: 1. Transducers must have XR option
2. 115 Vac only
WH2X
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X
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XXX
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OPTIONS
(Separated by commas)
230 = 230 Volt Power Input
24 = 24 Vdc Output
45 = 45 Vdc Output
APC = Attached Power Cord
DM = Digital Meter
DRVR = Driver Card for non-DFE Servo Valve
DVS = Dual Valve Servo
I10 = Isolated 10V Output
MPF = Metric Pneumatic Fittings
NMS = Non-Standard Meter Scale
RO = Reverse Output
ROP = Remote Operator Panel
RPE = Remote Pneumatic Assy in Enclosure
RTA = Remote Tension Amplifier
SFD = Line Speed Follow
TTF = Taper Tension by Diameter Follower
XRE = Extended Range
Z = Special (SPR)
2
1
OPTIONS
METER
SCALE
1 = 0-1
5 = 0-5
10 = 0-10
25 = 0-25
50 = 0-50
100 = 0-100
150 = 0-150
250 = 0-250
500 = 0-500
1000 = 0-1000
ZONE
OUTPUT
P = Pnuematic
V = Electric
D = Drive
U = Unwind
R = Rewind
I = Intermediate
You may order by description, or by matching the labeled digits with your choices.
Example: WH2P-R-100-DM,XRE,
DIMENSIONS
inches (mm)
REMOTE PANEL DIMENSIONS
inches (mm)
©2001 DOVER FLEXO ELECTRONICS, INC.
ALL RIGHTS RESERVED
DOC 802-0615 R5
F & C 0601
PRINTED IN USA
DOVER FLEXO ELECTRONICS, INC.
T H E
T E N S I O N
C O N T R O L
S P E C I A L I S T S
217 PICKERING ROAD, ROCHESTER, NH 03867 USA 603-332-6150 FAX 603-332-3758
E-Mail: info@dfe.com Internet: www.dfe.com ISO 9001 Certified
7.50 (190.5)
0.75 (19.1)
0.34
(8.6)
5.75
(146.1)
0.39 DIA.
(2) #8 MOUNTING BOLTS
4.74
(120.4)
FRONT
SIDE
BACK
6.50
(165.1)
TRANSDUCER
CONNECTORS
(233.4)
9.19
(228.6)
9.00
(181.1)
7.13
POWER SWITCH
CUSTOMER CONNECTIONS
A.C. POWER INPUT
0.875 Diam.
BOTTOM
FRONT PANEL
SIDE
CUSTOMER
CUT - OUT
4x (3.6)
Ø
0.14
(160.3)
6.31
(199.4)
7.85
(147.8)
5.82
0.125 (3.2) RAD.
4 CORNERS
8.31 (211.1)
1.32 (33.5)
Digital Meter
Analog Meter
(160.3)
6.31
(11.4)
0.45
(43.7)
1.72
8.31 (211.1)
DOVER FLEXO ELECTRONICS
SOFT ST
LO TEN
POWER
W H
EB ANDLER
TM
TENSION CONTROLLER
1
23
4 5 6 78910
0
1
23
4 5 6 78910
0
TEN ON
TEN OFF
MANUAL
AUTO/MAN
AUTO
M A
(171.5)
6.75
8.75 (222.3)
4x (3.6)
Ø
0.14
TAPER