nd Support Grips, Throttle Quadrant and Control Sticks for fixed-wing aircraft
to Helicopter Cyclic & Collective Grips. OTTO Controls is an ISO-9001 registered and
MIL-I-45208 & MIL-STD-45662 qualified facility. Our experience and know-how in
the design and manufacturing of precision switches and control handles has made us a
supplier to all flight control manufacturers. With an emphasis on sealed-switch technology
and custom electromechanical switch design and development, OTTO Controls has a
solution to meet the most demanding applications.
Military Ground Support Grip
Custom-machined heads available to fit standard handle
Back lighting options
Custom head can be outfitted with a variety of OTTO switches
Flight Controls
B8 and Cobra style controls are made in accordance with MIL-DTL-25561
Most ergonomic version on the market
Non-reflecting, non-hygroscopic, rugged injection molded grip
Choice of termination stylesfrom integral connectors to wire harnesses
Threaded disconnect or tube mounting
Can be populated with mil-qualified switches, standard or custom configuration
Throttle Quadrant
Control for fixed-wing aircraft
Custom toggle and rocker switches can be used
to meet high cycle requirements
Collective
Throttle Quadrants
02
OTTO
CONTROL GRIPS
AND
JOYSTICKS
Specifications Subject To Change Without Notice
Military Ground
Support Grip
B8 Style
Cobra Style Specifications Subject To Change Without Notice
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03
G2 AEROSPACE AND MILITARY CONTROLS
AEROSPACE &
MILITARY
G2
Helicopter Cyclic & Collective
Controls have thin-wall, investment cast aluminum
construction for high strength and low weight
Modular construction
Custom heads and switch mounting plates can be
fabricated to fit standard handles
Available with switch access panel for easy repair
and maintenance
Button cap options
Transducer and electromechanical trim switch options
Systems Grip Shown
Helicopter Cyclic Grips Shown
Cyclic with Custom
Switch Guards
Collective Grip with Thumb
Wheel Switch and NVG
Back Lighting Shown CONTROL GRIPS
CONTROL
GRIPS
G3
The G3 Universal Grips can be customized for top-of-the-line
machines requiring high switch content or to provide only
basic control functions on lower tier units. The OTTO G3
Universal Grips have a modular design and were developed
for use with OTTOs standard Pushbuttons, Rockers, Toggles,
Hall Effect switches and the new JH Hall Effect
Joystick. Both the G3-0100 small grip
and the G3-0101 medium grip are
easily customized to multiple switch
configurations. Switches can be added
or deleted for different applications
quickly and without any tooling charges.
Modular design eliminates the need for
tooling charges
Compatible with the OTTO Hall Effect JH
Series Joystick
Small and medium sizes available
Accommodates a full line of Pushbutton,
Rocker, Toggle, HP Hall Effect and HPL
Proportional Output series of switches
Various mounting and termination
options available
Custom Mounting Adapters Available
Custom Terminations Available
04
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CONTROL GRIPS
AND
JOYSTICKS
Specifications Subject To Change Without Notice CONTROL GRIPS
CONTROL
GRIPS
G3
OTTO Controls serves Agriculture, Off-Highway,
Material Handling and Specialized Industrial
Equipment markets. If your application cannot
be met with one of our standard grips, OTTO
can help design and build a truly custom made
solution, utilizing Pro-E & 3-D solid modeling
work stations. Our grips can be manufactured with
an almost unlimited variety of switches, custom
termination and custom mounting options.
OTTO Controls is a vertically integrated facility
offering SLS & SLA compatible outputs for rapid
prototyping; in-house precision machining;
progressive die stamping; injection, insert and
compression molding; cable and over-molding
assembly capabilities. All OTTO products are
manufactured under an ISO 9001 approved quality
system, ensuring the greatest value, optimal quality
and the highest performance for our customers.
Agricultural Control Handles
Powder-coat, cast aluminum grip and steel mounting bracket
Space-saving four-way toggle switches
Can be outfitted with a variety of OTTO Switches
Please contact factory for availability
Heavy Equipment & Material Handling Grips
Rugged injection molded grip can be outfitted
with a variety of OTTO switches
Ergonomic design for extended use
Custom designs
Left or right hand
orientation available
Tractor Grips
Rugged thermoplastic
Can be outfitted with a
variety of OTTO switches
Please contact factory for
availability
Specifications Subject To Change Without Notice
www.ottoexcellence.com
05
Soft Touch with rubber overmold.
Left or right hand orientation available. 06
OTTO
CONTROL GRIPS
AND
JOYSTICKS
Specifications Subject To Change Without Notice
HALL EFFECT FOOT PEDAL
HALL EFFECT
FOOT PEDAL
HJFC
The HJFC Hall Effect Foot Pedal is built to perform under
the worst possible conditions. The unique design places
Hall sensors and electronics behind a solid plastic
diaphragm that separates the top and bottom
halves of the front pedal, sealing the
electronics in an IP68 rated enclosure. The
bottom half of the pedal utilizes the same
proven non-contacting analog output Hall
technology used in the OTTO Joystick and is
available in J1939 and CANopen formats. It
provides 8 analog input channels, 13 digital input
channels, 2 digital output channels and I/O extension
for up to 40 digital input channels and 8 analog input
channels by means of l2C interface. It will withstand
operating temperature extremes of -40 C to +85 C is
sealed to IP68 immersion requirements and passes
electromagnetic and radio frequency interference
(EMI/RFI) immunity testing to 100 volts per meter. The
HJFC Foot Pedal provides a life expectance of over 9
million cycles. The pedals pivot point itself is also sealed
against large debris. Customer specified features such as
pre-travel (dead band) and over-travel along with a
minimum and maximum output are programmable. The
sensor programming is completed in automated fixtures
during assembly ensuring tight output tolerances. The
HJFC Foot Pedal offers more performance features, a
higher cycle and seal rating than any other foot pedal
on the market.
Quality Features:
Outstanding EMI/RFI immunity
Heavy gauge, corrosion resistant metal
Proven non-contacting analog output Hall technology
Life expectancy of over 9 million cycles
Hall sensors and electronics behind a solid plastic
diaphragm that separates the top and bottom halves
of the foot pedal
Enclosure sealing IP68 rated enclosure
Pedal pivot point sealed against large debris
Programmable pre-travel (dead band) and over-travel
along with minimum and maximum output
Sensor programming is completed in automated
fixtures during assembly ensuring tight
output tolerances
Reverse Polarity Protection available
9 MILLION LIFE CYCLE
Standard Characteristics/Ratings:
MECHANICAL
Mechanical Life:
9,000,000 cycles
TRAVEL ANGLE
Degrees
12
13
14
Operating force LBS
10
12
14
-40º +85º C at load reference point at 6.5° of travel
ENVIRONMENTAL: MIN
TYP
MAX
Operating Temp:
°C -40
20
85
Storage Temp:
°C -65
20
105
Humidity:
96% RH, 70° C, 96 hrs
ELECTRONICS
Seal:
IP68
RFI:
Withstand 100 V/m, 14 KHz to I GHz
EMC:
Withstand per MIL STD 461D/SAE J1113-22
Sand and Dust:
Withstand per SAE J1455
MATERIAL
Foot Pedal Plate:
Zinc & High Corrosive Trivalent Chromate
Housing:
PPE/PA
Cable:
#22AWG PVC/Polyurethane blend outer jacket Specifications Subject To Change Without Notice
www.ottoexcellence.com
07
HALL EFFECT
FOOT PEDAL
HJFC
HALL EFFECT FOOT PEDAL
DUAL DIRECTION
SINGLE DIRECTION
Wide mounting version shown
Narrow mounting version shown HALL EFFECT PUSHBUTTON SWITCHES
HALL EFFECT
PUSHBUTTONS
HP7
Designated the HP7 series, these new momentary pushbutton switches utilize Hall Effect sensor
technology for long life, contactless switching with 10 million operations. Available in dusttight
and moistureproof sealed configurations, these switches can also be watertight sealed to IP68.
The stylish dome-shaped pushbuttons are available in a choice of nine colors.
Case and bezel are precision-machined aluminum alloy, available with either a black or clear coat
anodized finish. Three case and button styles are offered in raised dome, flush dome and exposed
dome styles. PC pins and wire leads are standard, with value-added connectors available
to specification.
This rugged switch is designed to withstand harsh environments while being subjected to high
rates of actuation. Applications that require repeated jogging and other continuous operations
from positioning switches are prime applications for the HP7 Hall Effect switch. Examples of such
can be found in material handling equipment such as loaders, lift trucks, bucket and shovel and
other applications where positioning of the load is critical.
Quality Features:
10 million cycles
Hall Effect sensor technology for long life
Moistureproof and dusttight to IP64 & M8805
Design 2 or watertight to IP68
Stylish dome-shaped buttons in nine colors
Momentary action
Choice of termination
Mechanical detent available for tactile feedback
OPERATES 10 MILLION CYCLES,
CONTACTLESS SWITCHING
08
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CONTROL GRIPS
AND
JOYSTICKS
Specifications Subject To Change Without Notice HALL EFFECT LINEAR OUTPUT
PUSHBUTTONS
LINEAR OUTPUT
PUSHBUTTONS
HPL
The HPL Series is a revolutionary new switch utilizing Hall Effect technology
to provide the user an output proportional to the travel of