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X5000 line c c Process controller
with PROFIBUS DP
and Modbus Master/Slave
1
/
8
DIN - 48 x 96
X5000 line
c
c
U s e r m a n u a l M . I . U . X 5 0 0 0 - 2 / 0 1 . 0 1 C o d . J 3 0 - 4 7 8 - 1 A X 5 S E A
ATHENA CONTROLS, INC.
5145 Campus Drive
Plymouth Meeting
PA 19462 U.S.A.
Tel: (610) 828-2490
Fax: (610) 828-7084
AthenaControls.com
UL
C
U
LISTED Process controller
with PROFIBUS DP
and Modbus Master/Slave
1
/
8
DIN - 48 x 96
X5000 line
c
c
I 1 I 2 I 3
45.80
45.80
X5000
50
UL
C
U
LISTED 2
Information
c
c
N
OTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
Please, read carefully these instructions before proceeding with the installation of the
controller.
Class II instrument, rear panel mounting.
This controller has been designed with compliance to:
Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive 73/23 CEE amended by the European Comunity direc-
tive 93/68 CEE and the Regulations on the essential protection requirements in electrical
apparatus EN 61010-1 (IEC 1010 - 1) : 90 +A1:92 + A2:95.
Regulations on Electromagnetic Compatibility according to the European Community
directive n089/336/CEE, amended by the European Community directive n° 92/31/CEE and
the following regulations:
Regulations on RF emissions
EN50081 - 1
residential environments
EN50081 - 2
for industrial environments
Regulation on RF immunity
EN500082-2
for industrial equipment and system
It is important to understand that its responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC. This device has no user service-
able parts and requires special equipment and specialised engineers.
Therefore, a repair can be hardly carried on directly by the user. For this purpose, the
manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility
are marked with the
B
sign, at the side of the note. 3
Table of contents
5
DISPLAYS
..................................................................................................................................
page
53
6
COMMANDS
........................................................................................................................
page
54
6.1
C
OMMANDS FROM
K
EYBOARD
........................................................
page
55
6.2
C
OMMANDS FROM
D
IGITAL
I
NPUTS
...........................................
page
58
6.3
C
OMMANDS FROM
S
ERIAL COMMUNICATION
(
PLEASE
,
REFER THE ADDENDUM ON THE SERIAL COMMUNICATION
)
7
SETPOINT PROGRAMMER (
OPTIONAL
)
...................................
page
59
7.1
P
ROGRAM
O
RGANISATION
.....................................................................
page
59
7.2
O
PERATING
C
ONDITIONS
........................................................................
page
60
7.3
P
ARAMETERISATION
- P
ROGRAM MENU
................................
page
62
7.4
P
ROGRAM STATUS DISPLAYING
.........................................................
page
64
7.5
R
UN
/S
TOP OF A
P
ROGRAM
.................................................................
page
65
8
TECHNICAL SPECIFICATIONS
.............................................................
page
69
1
INTRODUCTION
.............................................................................................................
page
4
1.1
P
RODUCT
C
ODING
..........................................................................................
page
5
2
INSTALLATION
.................................................................................................................
page
6
2.1
D
ESCRIPTION
.........................................................................................................
page
6
2.2
OPERATING CONDITIONS
...........................................................................
page
8
2.3
I
NSTALLATION
........................................................................................................
page
9
3
ELECTRICAL CONNECTIONS
................................................................
page
10
3.1
T
ERMINATION UNIT
.........................................................................................
page
10
3.2
C
ABLING
L
AYOUT
.............................................................................................
page
11
3.3
E
XAMPLE OF WIRING DIAGRAM
........................................................
page
12
4
OPERATIONS
......................................................................................................................
page
22
4.1
K
EYS FUNCTIONS AND DISPLAY
.......................................................
page
22
4.2
D
ATA SETTING
.......................................................................................................
page
24
4.3
C
ONFIGURATION
................................................................................................
page
25
4.4
P
ARAMETERISATION
.......................................................................................
page
34
4.5
P
ARAMETERS
.........................................................................................................
page
42
4.6
A
CCESS LEVELS
.................................................................................................
page
50
TABLE OF CONTENTS 4
1 - Introduction
1 INTRODUCTION
Main universal input
Control
Alarms
Retransmission
Resources
PV
AUX
DI1
DI2
DI3
OP1
OP2
OP3
OP4
OP5
OP6
(option)
X5000
Setpoint
Continuous tuning
Adaptive
Operating mode
Memory Chip
Data copy/Data store
(option)
2
OP5
OP1 OP2 OP3 OP4
OP6
3
OP1 OP2
OP3 OP4 OP5 OP6
4
OP1 OP5
OP2 OP3 OP4
OP6
5
OP5 OP2 OP1
OP3 OP4
OP6
1
OP1
OP2 OP3 OP4 OP5 OP6
6
OP5 OP6 OP1 OP2 OP3 OP4
7
Valve
OP1 OP2
OP3 OP4 OP5 OP6
Auxiliary input
Digital input
PV/SP
Modbus
RS485
Master
link to other
instruments
(option)
Modbus
RS485
Slave
Parameterisation
Supervision
(option)
Digital inputs (DI1,DI2 or DI3) functions
Fuzzy tuning
with automatic selection
One shot
Auto tuning
One shot
Natural Frequency
(option)
(option)
Single
output
Heat/
cool
POWERFUL FEATURES
AND A WIDE RANGE
OF FUNCTIONALITIES
Congratulations for having cho-
sen these universal controllers.
They are the best result of our
experience in designing and man-
ufacturing of smart, powerful and
high reliable controllers.
The process controllers of the
X5000 series have been
designed for the industrial envi-
ronment, are provided with a
complete set of functions, as a
true universal instrument.
They can be used as Control-
lers-Programmers with 4
Setpoint profiles of 16 segments. P/N
S/N
V
~
(L-N).100
÷240V 50/60 Hz - 5W
: X5000-3150-0000
: A0A-9919/0013
I 1 I 2 I 3
45.80
45.80
X5000
50
B
C
D
UL
C
US
LISTED
Made in Italy
IND. CON. EQ.
23 FA
5
1 - Introduction
1.1 MODEL CODE
The complete code is displayed
on the instrument label.
The information about product
coding are accessible from the
front panel by mean of a partic-
ular procedure described at sec-
tion 5.1 page 53.
Model:
Line
Modello basic
Accessories
H
X5000
A
B
C
D
E
F
G
Basic product code
Instrument label
Power supply
A
100 - 264Vac 48/63 Hz
3
18-28Vac 48/63 Hz and 20-30Vdc
5
Triac - Triac
5
OUTPUT 1&2 [1]
B
Relay - Relay (alarm only)
Relay -Relay
1
Relay - Relay (alarm only)
OUTPUT 3&4 [1]
Analog or Logic
Analog or Logic
OUTPUT 5 [2]
6
Option 1 [2]
C
None
0
5
8
7
RS485 Modbus/Jbus Slave + Master + Math Package
3
3
F
Standard English/Spanish manual
Standard English/Spanish manual
User manual
Option 3 [4]
E
Not provided
0
Setpoint Program 4/16
4
H
Front Bezel colour
G
Dark Grey (standard)
0
0
0
Beige
1
Notes
[1]
Relay Output 1,2,4 are SPST N.O. 2A/250Vac, Relay Output
3 is SPDT N.O. 2A/250Vac, Triac 1A/250Vac, Logic 24Vdc
at 30mA. Output 3&4 are alarms only, Output 5 is field con-
figurable for analog or Logic output via software
[2]
Math functions of add, substract, multiply, divide, and hi/lo
select are only available via configuration software
[3]
Analog Output 5&6 are field configurable for control or retrans-
mission output as 0-20mA or 4-20mA. The addition of Analog
Output 6 (OP6) does not affect any of the other five outputs
[4]
Four setpoint programs with up to 16 segments each
RS485 Modbus/Jbus Slave + Math Package
PROFIBUS DP + RS485 Modbus/Jbus Slave + Ma