Lodestar XL Electric Chain Hoist Parts List KEY NO. 652-100 652-101 652-102 652-103 652-104 652-105 652-106 652-107 652-108 652-109 652-110 652-111 652-112 652-113 652-114 652-115 652-116 652-117 652-118 652-119 652-120 652-121 652-122 652-123 652-124 652-125 652-126 652-127 652-128 652-129 652-130 NO. REQ'D PART NAME 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 3 1 1 1 BRAKE HUB SNAP RING 2ND GEAR SNAP RING 2ND PINION SNAP RING MOTOR SHAFT COUPLING LIMIT SWITCH INPUT SHAFT LIFTWHEEL GEAR 3RD REDUCTION PINION AND SHAFT MOTOR HOUSING ASSEMBLY (See note 1) BRAKE HOUSING ASSEMBLY (See note 2) INTERMEDIATE PLATE ASSEMBLY (See note 3) MAIN HOUSING ASSEMBLY (See note 4) LIFTWHEEL DRIVE SHAFT AND PINION CHAIN GUIDE CHAIN STRIPPER LIMIT SWITCH SHAFT ASSEMBLY MOUNTING BRACKET CONTACTOR MOUNTING PLATE MAIN HOUSING GASKET LIMIT SWITCH SPRING LIMIT SWITCH ASSEMBLY BREATHER DRIVE SHAFT SEAL DRIVE SHAFT BEARING 2ND REDUCTION PINION BEARING - INBOARD 2ND REDUCTION PINION BEARING - OUTBOARD 3RD REDUCTION PINION BEARING-OUTBOARD CHAIN GUIDE PIN LIFTWHEEL BEARING - MOTOR END LIFTWHEEL SEAL-GEAR END *BRAKE COIL: (See note 5) 208-240 VOLT 380-480 VOLT 550-575 VOLT BRAKE FRICTION DISC LIFTWHEEL SEAL-INBOARD PART NUMBER 35764 36763 45766 52018 52019 52021 52026 52631 52632 52633 52630 52033 52036 52041 52055 36623 52704 52706 52709 52742 52609 70726 80401 80402 80403 80404 80408 80410 80411 80412 68877 68878 68879 70652 80415 652-131 652-132 2 1 652-133 652-134 652-135 1 1 1 LIFTWHEEL GEAR SNAP RING LIMIT SWITCH INPUT SHAFT SEAL TRANSFORMER: 208-240/380-480 VOLT PRIMARY, 115 VOLT SECONDARY 208-240/380-480 VOLT PRIMARY, 48 VOLT SECONDARY 208-240/380-480 VOLT PRIMARY, 24 VOLT SECONDARY 550-575 VOLT PRIMARY, 115 VOLT SECONDARY HOIST REVERSING CONTACTOR WITH : 115 VOLT COILS 48 VOLT COILS 24 VOLT COILS SPEED SELECTING CONTACTOR WITH : 115 VOLT COIL 48 VOLT COIL 24 VOLT COIL TROLLEY REVERSING CONTACTOR WITH: 115 VOLT COILS 48 VOLT COILS 24 VOLT COILS LINE CONNECTOR-SPECIFY NO REQ'D. MOTOR BOLT LIMIT SWITCH INPUT SHAFT BEARING BRAKE HUB LIFTWHEEL BEARING - GEAR END 3RD REDUCTION PINION BEARING -INBOARD FRAME SCREW LIMIT SWITCH WORM LIMIT SWITCH WORM PIN LIMIT SWITCH GEAR PIN LIMIT SWITCH GEAR FOR: 6, 9, 18, 2/6, 3/9 AND 6/18 FPM 8, 12, 24, 8/2.7, 4/12 AND 8/24 FPM FRAME PLUG (1") GROUND SCREW LIMIT SWITCH SHAFT BEARING LIM. SW. SHAFT BEARING SCREW LIMIT SWITCH GUIDE PLATE LIMIT SWITCH GUIDE PLATE SCREW FRAME PLUG (3/4") POWER CORD POWER CORD CONNECTOR 80416 80417 68810 70793 68811 68786 652-136 1 52749 52751 52750 70805 70806 70781 28835 28846 28837 982158 80429 88437 68367 80413 88500 987289 35756 983766 983768 52720 52713 989074 982686 35751 983643 28714 983614 989055 51108 983979 652-137 1 652-138 1 652-139 652-140 652-141 652-142 652-143 652-144 652-145 652-146 652-147 652-148 652-149 4 2 1 1 1 15 1 1 1 1 652-150 652-151 652-152 652-153 652-154 652-155 652-156 652-157 652-158 2 1 2 2 1 2 2 1 1 652-159 1 2ND GEAR FOR: 6, 9, 18, 2/6, 3/9 AND 6/18 FPM 8, 12, 24, 2.7/8, 4/12 AND 8/24 FPM PROTECTOR ASSEMBLY FOR: CAPACITY (TONS) 2 2 3 3 4 4 5 5 6 6 SPEED (FPM) 18 AND 6/18 24 AND 8/24 9 AND 3/9 12 AND 4/12 9 AND 3/9 12 AND 4/12 6 AND 2/6 8 AND 2.7/8 6 AND 2/6 8 AND 2.7/8 : D ( 52043 52024 652-160 1 52613 52614 52628 52626 52613 52614 52627 52613 52613 52614 52606 52606 52611 52612 52710 52711 52712 52730 52754 85885 51109 51110 983747 52705 982683 28828 27776 987847 987873 652-161 1 ELECTRIC BRAKE COMPLETE FOR: 208-240/380-480 VOLT, SINGLE SPEED 208-240 VOLT, TWO SPEED 380-480 VOLT, TWO SPEED 550-575 VOLT, SINGLE AND TWO SPEED MOTOR (ROTOR WITH BEARINGS, STATOR AND END BELL): 208-240/380-480 VOLT, SINGLE SPEED 208-240 VOLT, TWO SPEED 380-480 VOLT, TWO SPEED 550-575 VOLT, SINGLE SPEED 550-575 VOLT, TWO SPEED LOAD CHAIN - SPECIFY LENGTH REQ'.D WIRING HARNESS FOR: SINGLE SPEED TWO SPEED CONTACTOR MOUNTING PLATE SCREW CONVERSION T.B. BRACKET BRACKET ATTACHING SCREW CONVERSION TERMINAL BOARD CONVERSION T.B. INSULATOR CONVERSION T.B. SCREW CONVERSION T.B. SCREW LW. JUMPERS FOR SINGLE SPEED: 3-51111, 4-51112, AND 3-51113 JUMPERS REQ'D. FOR TWO SPEED: 4-51111, 6-51112, AND 2-51114 JUMPERS REQ'D. TRANSFORMER SCREW TRANSFORMER SCREW LW. LOWER HOOK WITH LATCH LATCH TYPE: 2 TON 3, 4, 5 AND 6 TON 652-162 1 652-163 652-164 1 652-165 652-166 652-167 652-168 652-169 652-170 652-171 652-172 2 1 2 1 1 3 3 - - 652-173 652-174 652-175 3 3 1 987859 987873 35612 52651 LOWER HOOK - LATCHLOK TYPE : 2 TON 3, 4, 5 AND 6 TON 652-176 652-177 1 2 HALF LINK HOOK BLOCK: 2 TON 3 AND 4 TON 5 AND 6 TON CHAIN PLATE : 2 TON 3 AND 4 TON HOOK BLOCK SCREW: 2 TON - 4 REQ'D. 3 AND 4 TON - 4 REQ'D. 5 AND 6TON - 2REQ-D. CHAIN PLATE OR IDLER HOUSING SCREW BRAKE END COVER MOTOR END COVER IDENTIFICATION PLATE BRAKE END COVER SCREW I.D. PLATE DRIVE SCREW WARNING LABEL, ELECTRICAL LIFTWHEEL GEAR BEARING 2ND REDUCTION PINION FOR : 6, 9, 18, 2/6, 3/9 AND 6/18 FPM 8, 12, 24, 2.7/8, 4/12 AND 8/24 FPM CAPACITY LABEL FOR: 2 TON 3 TON 4 TON 5 TON 6 TON WARNING LABEL FOR: 2 TON 3 TON 4 TON 5 TON 6 TON COIL RETAINER STRAP BRAKE BASE PLATE BRAKE FIELD PLATE BRAKE SPRING BRAKE INTERMEDIATE PLATE BRAKE ARMATURE BRAKE NUT MOTOR COVER SCREW 36681 52625 52017 52025 52049 52056 52046 52048 982369 80423 80423 987288 52028 52031 70728 80409 988271 24842 80414 52044 52023 52714 52724 52716 52726 52728 52715 52725 52717 52727 52729 35704 52607 59634 68818 68820 70657 982448 80409 652-178 1 652-179 - 652-180 652-181 652-182 652-183 652-184 652-185 652-186 652-187 652-188 2 1 1 1 4 4 2 1 1 652-189 1 652-190 1 652-191 652-192 652-193 652-194 652-195 652-196 652-197 652-198 1 1 1 3 1 1 3 4 652-199 652-200 2 1 SPEED SELECTOR SCREW HOOK NUT OR COLLAR FOR: 2 TON 3, 4, 5 AND 6 TON HOOK NUT OR COLLAR PIN FOR: 2 TON 3, 4, 5 AND 6 TON LOWER HOOK THRUST BEARING FOR: 2 TON 3, 4, 5 AND 6 TON SHEAVE WHEEL DEAD END BLOCK DEAD END PIN SHEAVE WHEEL BEARING DEAD END BOLT (3, 4, 5 AND 6 TON ONLY) HOOK BLOCK CAPACITY LABEL FOR: 3 TON 4 TON 5 TON 6 TON CAPACITY LABEL DRIVE SCREW DEAD END PLATE IDLER WHEEL HOUSING IDLER WHEEL ANCHOR PIN IDLER WHEEL BEARING DEAD END PLATE SCREW LATCH KIT FOR: 2 TON 3, 4, 5 AND 6 TON SUSPENSION ADAPTER FOR: 2 TON 3, 4, 5 AND 6 TON UPPER HOOK NUT FOR: 2 TON 3, 4, 5 AND 6 TON COUNTERWEIGHT UPPER HOOK, LATCH TYPE, FOR : 2 TON 3, 4, 5 AND 6 TON UPPER HOOK, LATCHLOK TYPE FOR: 2 TON 3, 4, 5 AND 6 TON HOOK NUT PIN ANTI-ROTATION PIN FOR : 2 TON 3, 4, 5 AND 6 TON 982706 35369 52047 45946 80418 88505 80421 52050 52051 52057 80422 80424 52738 52739 52740 52741 988271 52052 52053 52054 52058 80425 987208 45663 52707 52022 52035 52045 52047 52061 52608 52651 52624 52625 80418 80419 80420 652-201 1 652-202 1 652-203 652-204 652-205 652-206 652-207 652-208 1 1 1 2 1 2 652-209 652-210 652-211 652-212 652-213 652-214 652-215 652-216 4 1 1 1 1 2 4 1 652-217 1 652-218 1 652-219 652-220 1 1 652-221 652-222 1 1 652-223 652-224 652-225 652-226 652-227 2 1 1 1 1 COUNTERWEIGHT SCREW SUSPENSION SCREW ( 2 TON ONLY) ANTI-ROTATION PLATE ANTI-ROTATION PLATE SCREW UPPER HOOK SUSPENSION, LATCH TYPE COMPLETE (SEE NOTE 6): 2 TON 3, 4, 5 AND 6 TON LIMIT SWITCH BRACKET SCREW LIMIT SWITCH BRACKET SCREW L.W. LIMIT SWITCH BRACKET LIM. SW. ASSEMBLY ATTACH. SCREW DRAIN PLUG 2ND REDUCTION PINION SNAP RING 6, 9, 18, 2/6, 3/9, AND 6/18 FPM UNITS ONLY. TROLLEY CONTACTOR BRACKET TROLLEY SPEED SELECTOR INSULATOR TROLLEY SPEED SELECTOR WITH: 115 VOLT COIL 48 VOLT/50 HERTZ COIL 24 VOLT COIL TRO. CONTACTOR BRACKET SCREW TRO. SPEED SELECTOR SCREW TROLLEY CONTACTOR SCREW TERMINAL INSULATOR TROLLEY CONTACTOR JUMPERS: 3-51661 JUMPER AND 1-51699 JUMPER TROLLEY CONTACTOR TO SPEED SELECTOR JUMPER HOIST CONTACTOR TO TROLLEY CONTACTOR HARNESS BRAKE ATTACHING SCREW LODESTAR XL LABEL CONTROL CORD ATTACHING SCREW CONTROL CORD ATTACH. SCREW L. W. CONTROL CORD ATTACH. SCREW WASHER WARNING TAG CONTROL CORD ASSEMBLY FOR: SINGLE SPEED HOIST WITH 10 FT. LIFT TWO SPEED HOIST WITH 10 FT. LIFT SINGLE OR TWO SPEED HOIST WITH 10 FT. LIFT AND MOTOR DRIVEN TROLLEY (FOR OTHER LIFTS CONTACT CM) END COVER GASKET (WEATHER PROOF UNITS ONLY) 80428 987208 52708 982371 5254 5255 982708 982226 35032 983614 989050 45766 52722 52723 28806 28848 28829 25862 25859 25866 35881 51661 51118 945807 52760 982717 982226 927835 81704 51400 51115 51119 652-228 652-229 652-230 652-231 652-232 652-233 652-234 652-235 652-236 2 2 1 1 1 1 1 1 1 652-237 652-238 652-239 652-240 652-241 652-242 652-243 652-244 652-245 652-246 652-247 652-248 652-249 652-250 2 2 2 1 3 1 4 2 1 1 1 1 1 652-251 2 52729 652-252 652-253 652-254 652-255 652-256 652-257 652-258 652-259 652-260 652-261 652-262 652-263 2 1 1 1 1 1 1 1 1 1 1 1 CONTACTOR MOUNTING SCREW DEAD END BLOCK SPACER CONV. T.B. LABEL-LONG TROLLEY CORD HOLE PLUG LOOSE END SCREW LOOSE END SCREW WASHER LOOSE END SCREW WASHER CONV. T.B. LABEL-SHORT CONTROL GROMMET O-RING CONTROL GROMMET ROTOR BEARING -OUTBOARD ROTOR BEARING -INBOARD 982686 52064 52721 989052 982667 987898 45915 52762 52778 52777 83692 83689 Notes: 1. Includes 652-128 2. Includes 652-122, 652-123, 652-125, 652-134, and 652-141. 3. Includes 652-122, 652-123, 652-124, 652-126, 652-132, 652-141, and 652-187. 4. Includes Dowel Pins, 652-129, 652-143, and 652-144. 5. Dual Voltage (208-240/440-480, 220/380 and 220/415) units use 230 volt brake coil part number 68877. 6. If complete Latchlok Type Hook Suspension is Required, Contact CM. Part Number for Packaged Lubricants Used in the Lodestar XL Electric Chain Hoists Lubricant Usage Hoist Gears Splines Load Chain Limit Switch Shaft Threads Lower Hook Thrust Bearing Trolley Trackwheel bearings and gears 1 Trolley Gears Type of Lubricant Grease Oils (Amoco 85W-140) *Grease Oil *Oil Part Numbers and Packaged Quantity of Lubricants 52776 for 1 gal. can EP Type Grease-obtain locally 28608 for 1 pint Can 28619 for 1 Gal. Can "3 in 1" or Light Machine Oil-Obtain Locally Heavy Machine Oil Obtain Locally 28632 for 4 Ib. Can 28610 for 1 lb. Can 28613 for 4 lb. can 28612 for 1 lb. can *Oil Grease (Novatex #2) Grease (Novatex #1 ) *These lubricants are not furnished by CM in Packaged Quantities. When ordering lubricants, specify the type of lubricant, part number and packaged quantity required. Touch-up Paints for Lodestar XL Electric Chain Hoists order: (1) case (12-12 oz. Aerosol Cans) of Orange Touch-up paint Part Number 84190. Touch-up paint is only available in case quantities. NOTE: When painting Hoists or Trolley, also order warning labels, identification labels, etc. that may be coated during painting.