nterface users. The units offer
many features at a low cost.
You can connect the panels to your appli-
cation by using the configuration software
and ladder logic in your program.
Compatibility
OP-400 series, OP-600 series and
OP-1000 series panels all work with
DL05, DL06, DL105, DL205, DL305,
DL405, Allen-Bradley SLC 5/03, 5/04,
5/05 and MicroLogix 1000/1200/1500
PLCs.
Choosing the right panel
The following pages show a quick
summary of our OptiMate operator
interface panels and the key features
associated with them. Here are a few
helpful hints to consider as youre
reviewing the features:
Do you need just a simple message
display? If so, look at the OP-420,
OP-440, OP-620 or OP-640.
Do you need pushbuttons or panel
lamps without message capability?
Then look at the OP-406, OP-609,
OP-613, OP-1124(-1), OP-1224
or OP-1212.
Do you need a simple setpoint
panel? If so, check out the
OP-413, OP-414, OP-613, or
OP-1312.
Do you need programmable func-
tion keys and a display? Then look
at the OP-420, OP-620,
OP-640, OP-1500 or OP-1510.
OptiMate Panels Overview
OP-1000 series panels and the OP-9001
also work with GE Fanuc Series 90 Micro,
GE 90/30 Series (SNP) and
Modbus RTU PLCs.
All panels require setup using our
OP-WINEDIT configuration software.
Simply choose the proper cable and par-
ticular type of CPU in our configuration
software.
A single OP-400 series panel can be used
with one CPU port, while single or
multiple (up to 31 panels using an
OP-9001 communications panel)
OP-600 and OP-1000 series panels can
be used with one CPU port.
OP-400 Series
OP-1000 Series
OP-600 Series w w w . a u t o m a t i o n d i r e c t . c o m / o p t i m a t e s
Operator Interface
113
PLC
Overview
DL05/06
PLC
DL105
PLC
DL205
PLC
DL305
PLC
DL405
PLC
Field I/O
Software
C-more
HMIs
Other HMI
AC Drives
Motors
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
TBs &
Wiring
Power
Circuit
Protection
Enclosures
Appendix
Part Index
Back
Side
(127mm)
5.0 "
(81.3mm)
3.2"
Panel Cutout
Dimensions
(88.9mm)
3.5"
(76.2mm)
3.0"
(15.2mm)
0.60"
(50.8mm)
2.0"
(15.2mm)
0.60"
(5mm)
0.20"
Comm.
Cable
(19mm)
0.5"
(25.4mm)
1.0"
(12.7mm)
0.5"
(152.5mm)
6.00"
drill 11/64 hole
Stud
0.33"
(8.3mm)
5.40"
(137.2mm)
Power Cable
(38.1mm)
1.5"
Back
Side
(214.9mm)
8.46 "
(90.4mm)
3.56"
Panel
Cutout
Dimensions
(101.6mm)
4.0"
(88.9mm)
3.55"
(19mm)
0.75"
(50.8mm)
2.0"
(19mm)
0.75"
(5mm)
0.20"
Cable
c onn.
(19mm)
0.5"
(39.4mm)
1.55" (57.1mm)
2.25"
(241.3mm)
9.5"
drill 11/64 hole
Stud
0.33º
(8.3mm)
(224.8mm)
8.850"
Back
Side
(149.9mm)
5.90"
(90.4mm)
3.56"
Panel
Cutout
Dimensions
(101.6mm)
4.0"
(90.2mm)
3.55"
(19mm)
0.75"
(50.8mm)
2.0"
(19mm)
0.75"
(5mm)
0.20"
Cable
c onnection
(19mm)
0.5"
(29.2mm)
1.15" (57.1mm)
2.25"
(172.7mm)
6.80"
drill 11/64 hole
Stud
0.33"
(8.3mm)
6.20"
(157.5mm)
J1
J2
(236.2mm)
9.3"
(25.4mm)
1"
(132mm)
5.2"
(88.9mm)
3.5"
(279.4mm)
11.0"
Cable
c onnector
Front
Top
(21mm)
0.85"
(224.3mm)
8.83"
drill 11/64 hole
Aprox.
Clearance
Req. for Cable
Connectors
OP-400 Series
OP-600 Series
OP-1000 Series
OP-9001
OptiMate Panels Specifications
Optimate Panel Specifications
Specifications
OP-400 Series
OP-600 Series
OP-1000 Series
OP-9001
Units per CPU
One per port
1 or multiple (up to 31 with OP-9001)
1 or multiple (up to 31 with OP-9001)
One per port
Service Power (Input)
5VDC
8-30VDC
8-30VDC
Power Consumption
OP-406 0.25W @ 5VDC
OP-413 0.80W @ 5VDC
OP-414 0.85W @ 5VDC
OP-420 0.58W @ 5VDC
OP-440 0.75W @ 5VDC
OP-609 2.4W @ 83-30VDC
OP-613 2.2W @ 8-30VDC
OP-1124 10W @ 8-30VDC
OP-1212 7W @ 8-30VDC
OP-1224 4W @ 8-30VDC
2W @ 8-30VDC
In-Rush Current
.35-.44A for 1ms
1.5-2.0A for 2ms max.
n/a
Serial Communication
PLC port RS-232 RJ12
PLC Port RS-232/422 15 pin D-sub (female)
One-RS-232/422 to PLC
Two-RS-422 to OP panels
(3 DB15 female)
Max. Cable Length
RS-232: 50ft
RS-232: 50ft. RS-422/OP-9001: 4000ft
4000ft. shielded cable
30ft. ribbon cable
Configuration Software
OP-WINEDIT
Environmental Specifications
Enclosure
NEMA 4
Agency Approval
UL (file #G182843), CUL, CE
Operating Temperature
32 to 122°F (0 to 50°C)
Storage Temperature
-4 to 158°F (-20 to 70°C)
Humidity
10-95% R.H. (non-condensing) 114
1 - 8 0 0 - 6 3 3 - 0 4 0 5
Operator Interface
OP-609
<--->
Combination panel
Nine user-defined function keys
with LED indicators
Six LED annunciator lamps
OP-613
<--->
Setpoint/display panel
Read/write 4 PLC data
registers with a bank of data
locations
Four-digit numeric display
Make setpoint adjustments by
using select button and arrows to
change values
Four user-defined function keys
with LED indicators
Two LED annunciator lamps
OP-620
<--->
Operator panel
2x20 character LCD display
Five function keys with
LED indicators
Five control keys with menu
tree capability
Display up to 160 pre-defined
messages which reside in panels
memory
OP-640
<--->
4-Line display panel
4x20 character LCD display with
the ability to display text, BCD
double, binary and floating
point numbers
Five function keys
Three LED annunciator lamps
Display up to 160 predefined
messages, which reside in
panel memory
OP-406
<--->
Indicator/pushbutton panel
Four User-defined function keys
with LED indicators
Six LED annunciator lamps
OP-413
<--->
Setpoint/display panel
Read/write six PLC data registers
with a bank of data locations
Four-digit numeric display
Make setpoint adjustments by using
select button and arrows to change
values
OP-414
<--->
Setpoint/display panel
Read/write six PLC data registers
with a bank of data locations
Eight-digit numeric display, allows
BCD double operations
Make setpoint adjustments by using
select button and arrows to change
values
OP-420
<--->
Operator panel
2x20 character LCD display
Four function keys with LEDs
Display up to 160 pre-defined
messages which reside in the
panels memory
OP-440
<--->
4-line display panel
4x20 character LCD display with the
ability to display text, BCD double,
binary and floating-point numbers
Display up to 160 predefined
messages which reside in the
panels memory
OP-PS400
<--->
Power Supply
External 5 VDC power supply for
OP-400 series panels
Plugs into standard 120 VAC
receptacle
OptiMate 400/600 Series
Note: OP-PS400 is required for panel configuration and operation of all
OP-400 series panels. Do not power from PLC communications port. w w w . a u t o m a t i o n d i r e c t . c o m / o p t i m a t e s
Operator Interface
115
PLC
Overview
DL05/06
PLC
DL105
PLC
DL205
PLC
DL305
PLC
DL405
PLC
Field I/O
Software
C-more
HMIs
Other HMI
AC Drives
Motors
Steppers/
Servos
Motor
Controls
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pushbuttons/
Lights
Process
Relays/
Timers
Comm.
TBs &
Wiring
Power
Circuit
Protection
Enclosures
Appendix
Part Index
OP-1124
<--->
Annunciator panel
24 high-intensity LED annunciator lamps
Interchangeable colors (red, green, yellow)
Create custom labels
OP-1124-1 for <---> comes with one row each of
red, yellow and green light bars already installed
OP-1224
<--->
Pushbutton panel
24 individual pushbuttons with LED indicators
Create custom labels
OP-1212
<--->
Combination panel
12 high-intensity LED annunciator lamps
Interchangeable colors (red, green, yellow)
12 pushbuttons with LED indicators
Create custom labels
OP-1312
<--->
Setpoint/display panel
Read/Write 12 PLC data registers with 3 banks of
four data locations, each with a 4-digit display
Create custom labels
Three control keys for each bank of data
locations
Make setpoint changes using the arrow
control keys
OP-1500/OP-1510
<--->
Operator panel
2x20 character LCD display
Full numeric keypad
Five function keys with LED status
(OP-1510 uses 3 for menu functions)
Three LED annunciator lamps
Build and store up to 160 messages in the unit
Menu capability (OP-1510)
OptiMate 1000 Series 116
1 - 8 0 0 - 6 3 3 - 0 4 0 5
Operator Interface
OP-9001
<--->
Communications master
The OP-9001 is a communication master unit for connecting two
or more (up to 31) OP-600 and OP-1000 series OptiMate panels
to a single CPU communications port. It connects to any
DirectLOGIC, Allen-Bradley 5/03, 5/04, GE Series 90/30, GE
Series 90 Micro, and Modicon (Modbus RTU) CPU.
Note: The OP-9001 cannot be used with OP400 series panels.
The adjacent figure is a typical multi-drop arrangement using an
OP-9001 connected to four OptiMate Panels. The
OP-9001 is surface-mounted to the cabinet. Notice the adequate
space available to route cables and allow for proper clearance.
All the panels are configured using OP-WINEDIT software.
OP-WINEDIT
<--->
Configuration software
All of the OptiMate panels (including the OP-9001 communica-
tion master) are configured using the OptiMate OP-WINEDIT
configuration software.
OP-WINEDIT software is compatible with computers running
Windows 95/98/2000/NT/XP.
Simply load the software onto your personal computer. The simple
setup instructions are described in the supplied manual and in the
built-in HELP screens. The software allows setup of your complete
panel applications, including the type of PLC being used,
communications protocol, type of panel (or panels) being used,
and in some cases, the format of the message text for the LCD
display. Some panels even include the ability to design a menu
tree. The setup steps are similar for all