TC90S TC90B
entifying Your cabinet .............................1
B. Features ......................................................2
II. Operating Instructions
a. Slide Racks .................................................2
B. cabinet Start-Up .........................................2
III. Replacement Parts and Procedures
a. cabinet ....................................................3-6
a .
Door .........................................................3-6
B. control Panel ...........................................7-9
IV. Wiring Schematic .......................................10
V. Cleaning Instructions ................................11
VI. Maintenance ...............................................11
VII. Service Notes .......................................15, 16
VIII. Warranty and Warranty Card ....................12
I. InTRoDUCTIon
A. IDENTIFYING YOUR CABINET
Your cabinet has been shipped to you in one
carton. the carton contains the cabinet with
the slide racks already in place inside the
cabinet.
there are two component numbers you
should record for future reference: the cabinet
model number and serial number. Refer to
the photos at right to locate these numbers.
it is recommended that these numbers be
recorded in an appropriate place such as the
inside of this manual for easy future reference.
also, please record the cabinet model number
and serial number on the Warranty card
found on the back of this manual. Be sure to
complete the remainder of the Warranty card
and return it to Metro within fifteen (15) days
of delivery of the cabinet. once you have
located and recorded these numbers, refer to
the sample numbers given below to identify
the components of your tc9oS or tc9oB
cabinet.
NOTE: Please read this manual thoroughly before using your
cabinet. if you should have questions, please contact
Metro customer service department.
Model No. ________________________________
Serial No. ________________________________
Location oF
MoDeL nUMBeR
sample:
TC90s oR b
Bun Pans
Steam Pans
cabinet Series
oPeRating
inStRUctionS
LaBeL
Location oF
SeRiaL nUMBeR
2
B. FEATURES BOTH MODELS
in order to utilize your cabinet to its full potential, take
a minute to identify the following features which have
been provided for your convenience.
cabinet is shipped in one carton.
temperature range is 120癋 to 180癋.
analog type thermometer to allow temperature
monitoring when unit is disconnected from power
source.
15 amp service.
3- 300 watt heating elements.
totally insulated with high temp rigid board
fiberglass insulation.
Kick latch for hands-off opening.
Magnetic door latch.
adjustable hinges and strike.
Removable slide racks.
Stainless steel internal liner.
closed loop thermal break to reduce heat transfer.
outside shell brushed aluminum.
non-marking 5" neoprene casters (two with brakes).
Side mounted lift handles.
adjustable door mounted vent.
II. opeRaTInG InsTRUCTIons
A. SLIDE RACKS
the slide racks provided with your cabinet
are nickel chrome-plated to insure years of
corrosion-free service. the racks are already
in place when the cabinet is shipped to you.
they can be removed for cleaning by first lifting
up on the rack and then swinging the bottom
towards the center of the cabinet.
the slide spacing is 2
5
/
8
" to accommodate lip
loaded pans for tc90S; bottom loaded pans
for tc90B. the following pans may be used:
9 pans 12" x 20" x 2
1
/
4
" (tc90S)
9 pans 12" x 20" x 2
5
/
8
" (tc90S)
9 pans 18" x 26" x 1"
(tc90B)
B. CABINET START-UP
1. a nine-foot, three-wire grounded lead cord is
supplied fixed to the cabinet. the cord cannot
be separated from the cabinet.
NOTE: Before operating your cabinet be sure to
unwrap the lead cord completely from bracket.
CAUTION: With the POWER switch OFF, plug
the lead cord into a standard grounded 15-amp,
125-VAC receptacle.
2. Set the thermostat dial to setting 10 = HigH.
3. Snap the PoWeR switch to on. the red
PoWeR light will now glow as will the yellow
indicator light indicating that power is on and
that the heating elements are activated and
heating up.
4. allow the cabinet to PReHeat FoR
aPPRoXiMateLY 45 MinUteS. after that time,
the thermostat can be lowered to a setting of
6 or 7. in a room of average temperature
(72癋), this should provide 150癋 to 170癋.
adjustments to the temperature may be made
as necessary.
NOTE: The POWER (red) light will glow as
soon as the POWER switch is switched ON
and will continue to glow until switched OFF.
The yellow indicator light will go on and off as
the thermostat cycles. If the yellow light is not
illuminated, this indicates that the cabinet has
achieved the preset TEMPERATURE level,
NOT that the unit has been switched OFF.
it is not necessary at the end of the operating
day to disrupt the temperature setting in order
to turn the unit oFF. By switching the PoWeR
switch to oFF, the unit is no longer operating.
By switching the PoWeR switch to on when
resuming operations, the cabinet will attain the
preset level.
3
III. ReplaCemenT paRTs
anD pRoCeDURes
A. CABINET
1. Refer to tc90S/tc90B Series cabinet Replacement
Parts Diagram to identify the part(s) to be replaced.
2. Refer to tc90S/tc90B cabinet Replacement
Procedure chart on pages 5 and 6 for replacement
instructions.
TC90S
/
TC90B Series Cabinet Replacement Parts Diagram
REPLACEMENT PARTS LIST
1. Heating element
#RPc13-112
2. caster Without Brake
#B5Dn
3. caster With Brake
#B5DnB
4. thermometer Bulb clamp #RPc06-222
5. thermostat Bulb clamp
#RPc06-221
6. Vertical thermal Break
#RPc06-323
6.
Hoz. thermal Break tc90S #RPc06-324
6.
Hoz. thermal Break tc90B #RPc06-324a
7. Slide Rack tc90S #RPtc90S-RacK
7.
Slide Rack tc90B #RPtc90B-RacK
8. Star Bushing
#RPc06-189
9. cabinet Hinge
#RPHinge-4000
9a. Door Hinge Pin
#RPF07-050a
4
TC90S
/
TC90B Series Cabinet Replacement Parts Diagram
REPLACEMENT PARTS LIST
10. complete Door assembly
tc90S
#RPct90S-300g
tc90B
#RPct90B-300g
11. Door gasket
tc90S
#RPc06-325
tc90B
#RPc06-325a
12. Strike Plate
#RPtc90S-3400
13. Door Vent assembly
#RPc11-206
14. Door Hinge
#RPHinge-4001
5
TC90s
/
TC90b seRIes
CabIneT ReplaCemenT
pRoCeDURe CHaRT
CAUTION: Before any repair/replacement pf parts, be
certain to disconnect cord from power source.
PaRtS to Be RePLaceD
RePLaceMent PRoceDURe
1. Heat Element
1. Remove door and slide racks.
(Refer to complete Door)
2. Remove control panel. (Refer to
complete control Panel)
3. Remove thermostat and
thermometer bulb clamp located
on the inside top front surface.
Remove bushing and then push
both bulbs (long thermostat bulb
first) through the hole located
on the upper left corner of the
cabinet. Be careful not to bend
sharply or kink the capillary tubes.
4. Disconnect the ReD & WHite
wires from the terminal block of
the control panel. (NOTE: Record
the location of the wires so as to
reconnect correctly.)
5. Remove the outer wrapper
fasteners located at the
perimeter of the cabinet and
retain. NOTE: If replacing one or
both of the side elements only, it
is not necessary to remove the
fasteners at the bottom of the
door opening nor the fasteners
located at the underside of the
rear of the cabinet. Remove them
only if the bottom element is to
be replaced.
6. Remove the fasteners holding
the outer wrapper to the chassis
and retain.
7. carefully lift the outer wrapper
vertically off of the chassis
being careful to feed the ReD
& WHite wires through the
bushing in the wrapper. note that
the black thermal break strips
located around the perimeter of
the cabinet opening are free to
fall out of position, should this
happen, reposition them when
reinstalling the outer wrapper.
8. Before removing the fasteners
retaining the element covers,
note the position of the ReD &
WHite wires of the element.
Remove the element cover and
damaged element. to replace
the element with part number
RPc13-112, first tape or wire
tie the new element wires to the
existing element wires, then tie a
wire or string to the banded wire
ends and while placing the outer
wrapper over the inner liner,
slowly draw the wires through the
lower starburst bushing located
on the outer wrapper side. Be
certain not to pinch any wires
during assembly of the cabinet.
once the outer shell is in place,
1. Heat Element
cut the new wire to the same
1.
(continued)
length as the existing wires and
then strip the ends of the wires
and attach a UL recognized
spade terminal or part number
RPc13-027 to each end.
9. attach the element wires to the
terminal block of the control
panel at the prenoted locations
and reattach the control panel
and door to the cabinet.
2. Caster without
1. Lay cabinet over onto its back
1.
Brake
and remove mounting hardware.
2. Replace with part number B5Dn.
3. Caster with
1. Lay cabinet over onto its back
1.
Brake
and remove mounting hardware.
2. Replace with part number B5DnB.
4. Thermometer
1. Remove clamp and replace with
1.
Bulb Clamp
part number RPc06-222.
5. Thermostat
1. Remove clamp and spacer and
1.
Bulb Clamp
replace with part number RPc06-
221 (clamp), RPc11-129 (Spacer).
6. Thermal Breaks
1. Refer to Heat element for
procedure. Replace with part
number RPc06-323 for vertical
thermal break. For horizontal
thermal break replace with part
number RPc06-324 for tc90S
RPc06-324a for tc90B.
7. Slide Racks
1. Lift straight up until bottom o