er equipment (projector, readers, etc.), please refer to the appropriate manuals.
For information about:
Turn to page:
General Operation:
Console specifications
4
Console layout
5
Circuit Breakers
6
Xenon lamp control
7
New Bulb Adjustments
8
Installation notes and directions
9,10

Cautions
11
Automations
12
Optical and Ventilation specifications
13
Bulb adapters
14
Console Tilt & Port Guide
15
Power supply specifications
16
IREM Diode Diagnostics
17-18
Parts Lists and ordering information
19-20
Equipment list
21
Warranty
22
Technical assistance:
Troubleshooting guide
23-24
Factory Assistance and Info.
25
Schematics
26+
THIS EQUIPMENT IS FOR PROFESSIONAL USE ONLY. ALWAYS REFER TO THE
OPERATING MANUAL FOR USE AND INSTALLATION INSTRUCTIONS. 4
BIG SKY C2000 Console Specifications:
-2000 watt
-45-85 amps DC
-Consistent, even and high light output as a result of
custom-designed, 10" dichroic reflector
-Modular design (including double, swing-away doors)
makes servicing simple
-Components clearly labeled for easy identification
-International standard established for breakers, terminal blocks
and connections for easy servicing, worldwide
Tested and approved to U.L. standards
-Simplified field-wiring
-IREM G3X75 power supply
-Standard breaker panel for local shut-off
-Console dimensions: 22.5"W x 30.5"L x 62"H
-Console weight: Approx. 450 lbs.
-Input voltages: 220VAC 3PH and 120VAC1PH
Also available in 3000, 4000, 5000, and 7000 watt. Please consult your dealer or
BIG SKY directly for specifications. 5
Standard Console Layout:
Pictured below is a diagram of the C2000 Console, indicating major
components, switches and controls.
For more detailed information regarding OEM components (those not
manufactured by BIG SKY), please refer directly to manufacturer manuals.
1-Operators Door and Lamphouse: Houses main optical components, including reflector, bulb, and ignitor.
2-Meter Panel: Houses all controls and meters for the operation of the Xenon bulb. For bulb information,
see bulb operation section, located on page 9.
3-Film Projector: Mounts on the front of the console.
4-Cue Detector: Located under projector on the front of the console.
5-Automation: Controls all console functions through signal received from the cue detector.
6-Main Breaker Panel: Houses the main power control and all protective, electrical circuit breakers. See next page.
7-Lower compartment: Houses power supply, master interconnect board and all control connectors.
1.
3.
4.
5.
6.
2.
7. 6
Console Layout, continued...
Main breaker panel
The C2000 console series is equipped with a Din rail system for mounting and
supplying circuit breakers. This system allows easy replacement and unlimited
choices for additional equipment and capacity. The main breaker panel is
pictured below, indicating the standard layout.

Position:
Capacity(A):
Description:
1
16
Feed for exciter supply and upper sound terminal block.
2
(Optional feed for lower sound terminal block available.)
3
6
Automation feed
4
16
Curtains and masking feed
5
16
Single phase/main projector motor feed
6
(Optional 3-phase projector motor feed 2)
7
(Optional 3-phase projector motor feed 3)
8
16
Accessory feed
9
16
Xenon section feed
10
30
Xenon power supply feed (3-phase)
11
30
Xenon power supply feed (3-phase)
12
30
Xenon power supply feed (3-phase)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12. 7
Xenon Lamp Controls:
Pictured below is a photo of the standard meter panel used on all BIG SKY
consoles and lamphouses. Through this panel, bulb performance, hours used,
ignition control and power control may be monitored.
Power may be controlled either manually, or through the automation. For manual
operation, the ignitor control switch needs to be in the manual mode. Power
is then supplied through the Xenon power switch, striking the bulb by
momentarily pressing the manual ignition switch.
When power is controlled through the automation, the Xenon power switch is
to be set to the ON position, and the ignitor in automatic. Once the automation
closes its contacts in the Xenon control loop, power is automatically supplied
to the Xenon section, including the striking of the bulb.
Components:
1-Hour Counter- Counts total hours Xenon power is on.
2-Amps/Volts Meter- Indicates bulb current and voltage;
reads open circuit voltage before ignition.
3-Meter control switch- Selects readout for amps/volts
meter; defaults to amps reading.
4-Ignitor control switch- Selects manual or automatic
ignition of Xenon bulb.
5-Manual ignition- Activates ignitor if pressed when
Xenon power is on.
6-Fuse- Cooling fans and blowers
7-Xenon power switch- Controls on/off power for
Xenon section.
8-Auto-strike circuit breaker- Protects auto-strike circuit
against overload.
9-Safety sitch indicators- Indicates an open-door
or safety switch in the Xenon power supply control loop.
1.
2.
3.
4.
5.
6.
7.
8.
9. 8
NEW BASIC UNIT
Starting in October 2002, all consoles are furnished with a re-designed bulb adjustment
assembly. This new assembly is a simpler, reliable, and compact unit, now always
positioned on top of the central housing. The only differences now in relation to bulb
size used will be mirror size and cooling blower size.
All bulb adjustments remain on the operators side of the console, but the arrangement
is revised as shown:
Adjustments are still to be made through the door. Two access holes are provided for
adjustments, as shown: Alignment of the adjusting tool for the desired function is shown
in the diagram. Installation notes and directions: 9
Upon receipt of this console:
- Inspect for any possible damage, missing parts, accessories and
manuals.
-Check that all wiring and connection diagrams for this installation are
included.
-Check that all connection information for all peripheral equipment is
indicated on these diagrams
To locate components:
-Check the diagrams on page 5 for locations of major components.
-Main electrical connections are indicated on the main terminal block,
mounted to the right of the high-power interconnect board.
-All Line-Voltage wiring connections are located on the High-Power
Interface Board, in the lower compartment, located on the operators side
-All control circuits for sound, lights, curtains or other equipment are
located on the Console Termination board, on the non-operator side of
the console.
Proper installation and safety procedures:
-Be sure to connect the correct voltages and phases as indicated on
the wiring diagrams.
-Be sure all voltage levels are correct for the type of equipment used.
-Be sure to attach and wire all peripheral equipment used in conjunction
with this console.
-When replacing parts, use the same type, size, rating as the original.
-All consoles must have a dedicated air evacuation system. See page 12
for ventilation specifications.

Installing Xenon Bulb:
-Install the Xenon bulb with the proper adapters, making sure to
observe the bulb polarity.
-Center all basic unit adjustments
-Make sure the horizontal axis of the bulb is parallel to the optical axis.
-Always wear protective clothing/eye-wear and observe all cautions
as indicated on page 10 of this manual
-Make sure all electrical connections are tight.
-Make sure the access cover on the Basic Unit tower is closed.

-When installing a 3000W or greater bulb, be sure the cooling openings
on the positive end of the bulb are at top/bottom orientation. 10
Installation notes, continued...
Operation:
-After safety procedures and installation are complete, turn
the power on.
-Once the main circuit breakers are turned on, the cooling fans should
start.
-Check the local and manual controls of all components to verify
proper operation
-Run the system, without the Xenon section on, to verify operation.
-Check the Xenon section manually for proper operation, voltage and
current levels and auto-strike
-Check the Xenon section again through the automation.
-For the most even light, be sure to perform the final optical alignment
of the projector to the light source.
-Set the current level of the power supply to the proper operating level
for the bulb in-use.
-Make all alignments and adjustments to the sound system for optimum
performance.
-Set proper dimmer levels and curtain positions.
-Check connections of all auxiliary equipment.

Problems:
If problems occur, first consult the diagrams and photographs contained
in this manual or the troubleshooting and service guides located on pages
23 and 24 of this manual. 11
Installation cautions:
Electrical:
-This unit has more than one electrical service and voltage level.
Make certain all breakers are turned off or are disconnected before
servicing, to avoid electric shock.
-Recommended electrical installation will include a single master
breaker in the electrical supply panel to control all input voltages,
and can function as the main on/off control for the console.
-High-voltage is present during bulb ignition. Make sure all doors
and covers are in place before usage.
Explosion:
-Xenon bulbs are under high pressure; especially when hot. Allow
the bulb to cool completely before handling. To avoid damage to
the bulb and reflector, never power down the console until the bulb
is cool. And, to avoid injury in case of explosion, be sure to wear a
protective face shield and clothing, and use care when handlin