Instruction Sheet 767-501
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Instruction Sheet 767-501
S&C ELECTRIC COMPANY
Specialists in Electric Power Switching and Protection
Instruction Sheet 767-501
March 17, 2003
©
2003
New Publication
60553014
S&C Type FVR Substation Circuit Breaker
15 kV to 38 kV, 200 kV BIL, 1200 A, Class 6065
Instructions for Installation
3
767-501
TABLE OF CONTENTS
SECTION 1INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION 2SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 3RECEIVING, HANDLING, AND STORAGE . . . . . . . . . . . . . 8
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION 4DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
High-Voltage Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Vacuum Interrupters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Low-Voltage Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Closing Springs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Opening Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low-Voltage Instrument Door (Optional) . . . . . . . . . . . . . . . . . . . . . . 17
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Breaker Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 5OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Charging the Closing Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Closing Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Opening Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Manual Opening Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mechanical Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Manual Trip Reset Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION 6INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lifting the Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Initial Circuit Breaker Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Arc-Resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pre-Operation Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
767-501
4
SECTION 7MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Insulating Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Air Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Vacuum Interrupters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Contact Erosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
E-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Hi-Pot (Dielectric) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Resistance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lubrication Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lubrication Points During Maintenance Period . . . . . . . . . . . . . 29
SECTION 8REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SECTION 9MAINTENANCE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 1:
Lifting Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 2:
200 kV BIL, Type FVR Vacuum Circuit Breaker,
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 3:
High-Voltage Compartment Interior . . . . . . . . . . . . . . . . . . 11
Figure 4:
Operating Mechanism
(Two Views with and without Mechanism Cover) . . . . . . . 12
Figure 5:
Typical Control SchematicBreaker in Open Position,
Springs Discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 6:
Low-Voltage Compartment, Rear View . . . . . . . . . . . . . . . 16
Figure 7:
Low-Voltage Instrument Door (Optional) . . . . . . . . . . . . . . 17
Figure 8:
Gear and Ratchet Detail . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 9:
Plan View for 200 kV BIL, Type FVR Circuit Breaker . . . . 20
Figure 10:
Lifting Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 11:
Vent Deflectors and Vent Covers . . . . . . . . . . . . . . . . . . . 23
Figure 12:
Vent Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 13:
Air Filter Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 14:
Measuring E-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 1:
Catalog Numbering Scheme . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2:
Hi-Pot Test Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 3:
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FIGURES
TABLES
CONTENTS
TABLE OF CONTENTS
5
767-501
This bulletin contains instructions for installation, operation, and
maintenance of the S&C Type FVR series circuit breaker (200 kV BIL)
manufactured by Square D Company.
It is important to read and understand this bulletin completely before
performing the installation, operation, and maintenance steps provided.
Electrical equipment should be installed and serviced only by qualied
electrical personnel. Qualied personnel should establish procedures that
ensure the safety of personnel and equipment.
The Type FVR circuit breaker is designed for outdoor substation applications
and provides interrupting capability for medium voltage systems up to 38 kV.
Circuits in which these circuit breakers are placed are capable of
overvoltages. Complex medium voltage systems may require a detailed
overvoltage system analysis and the addition of overvoltage protection.
The 200 kV BIL, Type FVR circuit breaker has been designed with an
arc-resistant enclosure.
The differences between the 200 kV BIL circuit breaker and all other Type
FVR circuit breakers are as follows:
The 200 kV BIL circuit breaker enclosure is larger.
The 200 kV BIL circuit breaker uses two vacuum interrupters in series on
each pole.
The 200 kV BIL circuit breaker uses a rotating operating shaft instead of
a cross bar design.
The 200 kV BIL circuit breaker enclosure has four side vent housings as
compared to two on the 110 kV to 150 kV BIL.
NOTE: For more information on operating and maintaining the other Type
FVR circuit breakers (110 kV to 150 kV BIL), refer to S&C Instruction Sheet
767-500.
The following is an explanation and sample of the catalog numbering
scheme:
NOTE: Not to be used for ordering.
Type
Voltage
Class
Continuous
Cu