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X Q 6 0
X Q 6 0
STANDBY 60 kW
PRIME
54 kW
60 Hz
FEATURES
EPA & CARB CERTIFIED FOR
NON-ROAD MOBILE
APPLICATIONS
SOUND ATTENUATED
ENCLOSURE The fully weatherproof
enclosures incorporate
internally mounted exhaust
silencers and are of extremely
rugged construction in order
to withstand the rough
handling common on many
construction sites. They are
designed on modular
principles with many
interchangeable components
permitting on site repair. Highly corrosion resistant
construction.
Body made from sheet
steel components pre-
treated with zinc
phosphate prior to
polyester powder coating
at 392°F (200°C)
Black stainless steel
padlockable latches.
Zinc die cast hinges/grab
handles. Excellent access for
maintenance.
Two large doors on each
side. Two rear doors for
distribution/control panel.
Front panel for air
discharge box access.
Lube oil and cooling water
drains piped to exterior of
the enclosure. Security and safety.
Safety glass control panel
viewing window in a
lockable access door.
Emergency stop button
on enclosure exterior.
Cooling fan and battery
charging alternator fully
guarded.
Fuel fill and battery can
only be reached through
lockable access doors. Transportability.
Tested and certified single
point lifting eye.
Lifting points on baseframe.
ROBUST DESIGN FOR RENTAL
ENVIRONMENT Packages designed to survive
in rugged and maintenance
starved environment.
MULTI-VOLTAGE
DISTRIBUTION PANEL Simultaneous 3 Phase
Voltage Output: 480/277 Volt,
208/120 Volt and adjustable
for 3 Phase 240 Volt Output.*
REAR CUSTOMER ACCESS Access through two doors. Separate control panel
access. Separate connection console. Hinged door over main
connectors. Emergency stop on panel.
ENVIRONMENTALLY
FRIENDLY DESIGN EPA off-highway compliant
engine. UL double walled fuel tank
base with 24 hour minimum
fuel supply. Containment area for oil,
coolant and fuel spill.
ELECTRONIC GOVERNING Isochronous. Fully adjustable.
OPTIONS AH1L Anti-Condensation
Heater 110-120 volt AC WHL Coolant Heater
110-120 volt AC LOLR Lube oil make-up
system with REN automatic
leveller
* Refer to distribution panel
specifications for details.
W H E R E T H E W O R L D T U R N S F O R P O W E R
Exclusively from your Caterpillar
®
dealer STANDARD FEATURES
S T A N D B Y
6 0 k W
P R I M E
5 4 k W
6 0 H z
Exclusively from your Caterpillar
®
dealer
1. ENGINE
Perkins Engine Co. heavy duty
industrial EPA compliant diesel engine.
1.1 Governor
Electronic, compliant with BS5514,
Class A1.
1.2 Electrical System
12 Volt DC. Energized to run shutdown
solenoid. Oil pressure and coolant
temperature/level shutdown switches
and gauge senders.
1.3 Derates
Genset power derates will be
required in accordance with engine
manufacturers above 86°F (30°C).
2. COOLING RADIATOR
Radiator and cooling fan complete
with protection guards, designed
to cool the engine in ambient
temperatures up to 120°F (49°C).
3. ENGINE FILTRATION SYSTEM
Cartridge type dry air filters with
restriction indicator. Racor Fuel Filter in
addition to engine filter. Cartridge type
fuel filters and full flow lube oil filters.
All filters have replaceable elements.
4. EXHAUST SYSTEM
Critical Silencer with flexible connector.
All internal pipework lagged.
5. ELECTRICAL SYSTEM
12 Volt system with battery charging
alternator, and starter motor on
engine, battery rack mounted on the
generator set baseframe and battery
charger mounted on control panel.
Battery rack will accept a variety of
battery sizes.
6. ALTERNATOR
Screen protected and drip-proof, self
exciting, self-regulating brushless
alternator with fully interconnected
damper windings, IC06 cooling system
and sealed-for-life bearings.
Simultaneous multi-voltage output.
6.1 Insulation System
The insulation system is Class H. All
windings are impregnated in either a
triple dip thermo-setting moisture, oil
and acid resisting polyester varnish or
vacuum pressure impregnated with a
special polyester resin. Heavy coat of
anti-tracking varnish for additional
protection against moisture or
condensation.
6.2 Electrical Characteristics
Electrical design in accordance with
BS5000 Part 99, IEC60034-1, VDE0530,
NEMA MG-1.22.
6.3 Automatic Voltage Regulator (AVR)
The fully sealed automatic voltage
regulator maintains the voltage within
the limits of ± 0.5% at steady state
from no load to full load including cold
to hot variations at any power factor
between 0.8 lagging and unity and
inclusive of a speed variation of 4.5%.
Nominal adjustment is by means of
a trimmer incorporated in the AVR.
The panel door incorporates an
additional voltage adjustment
potentiometer.
6.3.1 Permanent Magnet Generator
Providing 350% short circuit
capabilities, enhanced Motor Starting
and non-linear loading performance.
6.4 Waveform Distortion, THF and TIF
Factors
The total distortion of the voltage
waveform with open circuit between
phases or phase and neutral is in the
order of 1.8. On a 3 phase balanced
harmonic-free load the total distortion
is in the order of 3.5%. Machines are
designed to have a THF less than 2%
and a TIF less than 50. A 2/3 pitch factor
is standard on all stator windings.
6.5 Radio Interference
Suppression is in line with the
provisions of BSEN55014 and VDE
Class G and N.
7. MOUNTING ARRANGEMENT
7.1 Baseframe
The complete generator set is mounted
on a heavy duty fabricated steel
baseframe. The baseframe includes
a UL listed closed top fuel tank and
incorporates specially designed
lifting points.
7.2 Coupling
The engine and alternator are directly
coupled by means of an SAE flange
so that there is no possibility of
misalignment after prolonged use.
The engine flywheel is flexibly coupled
to the alternator rotor and a full
torsional analysis has been carried out
to guarantee no harmful vibration will
occur in the assembly.
7.3
Anti-Vibration Mounting Pads
Captive anti-vibration pads are affixed
between engine/alternator feet and
the baseframe ensuring complete
vibration isolation of the rotating
assemblies and enabling the machine
to be placed on an uneven surface
without detrimental effects.
7.4 Safety Guards
The fan, fan drive and battery charging
alternator drive are fully guarded for
personnel protection. Heat guards
protect personnel from the exhaust
pipe. All guards are to OSHA standards.
8. FUEL SYSTEM
Fuel feed and return lines to the engine
are terminated at the baseframe
mounted 24 hour extended capacity
fuel tank. The entire fuel system is
surrounded by a catchment area to
prevent leakage. 3-way valves to allow
connection of auxiliary fuel tank.
9. CONTROL SYSTEM
9.1 Control Panel
Set mounted autostart panel in a
vibration isolated NEMA 1 sheet steel
enclosure with a hinged lockable door.
a. DC and AC Wiring Looms
DC and AC wiring looms utilizing
industrial type multi-pin connectors
to permit fast fault finding.
9.2 Circuit Breakers, Two
3 Pole UL CSA listed molded case
circuit breaker mounted on the
generator set in a vibration isolated
NEMA 1 distribution panel.
9.3 Small power receptacles housed
in a NEMA 1 distribution panel.
Receptacles accept industry standard
male plugs. Each receptacle is
protected by a miniature circuit
breaker which also acts as an
On/Off switch.
10. DOCUMENTATION
A full set of operation and maintenance
manuals, circuit wiring diagrams, and
instruction leaflets is provided.
11. SOUND ATTENUATED
ENCLOSURES
A noise reducing enclosure surrounds
the entire generator set. Combined
with a critical engine silencer this
provides an overall noise reduction
from 65 to 68 dBA at 23 feet through
the range.
12. FACTORY TESTS
The generator set is load tested before
dispatch. All protective devices, control
functions and site load conditions are
simulated and the generator and its
systems checked, proved and then
passed for dispatch. A test certificate
can be provided upon request.
13. EQUIPMENT FINISH
All sheet metal components including
the enclosure and the base tank are
fully degreased, phosphated and
chromated for anti-corrosive protection
prior to painting with polyester powder.
The powder is cured at a temperature of
392°F (200°C) to ensure maximum scuff
resistance and durability. All fasteners
are electroplated. The engine and
alternator are thoroughly cleaned and
finished in temperature controlled
ovens with industrial high gloss
polyurethane paint.
14. STANDARDS
The equipment meets the following
standards: BS4999, BS5000, BS5514,
IEC60034, VDE0530, NEMA MG-1.22.
15. WARRANTY
12 month warranty from start-up
(18 months from shipment). GENERATOR
Voltage regulation . . . . . . . ± 0.5% at steady state from no load to
full load including cold to hot variations
at any power factor between 0.8 lagging
and unity. Nominal adjustment is by means
of a trimmer incorporated in the AVR.
Frequency . . . . . . . . . . . . . . . . . . . . ± 0.25% for constant load from
no load to 100% load
Waveform distortion. . . . . . . . . . . . . . . . . . THD <1.8%, at no l