PureCharge 3-Stage Automatic Intelligent Battery Charger

TechnologiesL.L.C. And may not be reproduced or copied
without the express permission of the owner.




1. Important Safety Instructions


1-1. General Safety Precautions
1-1-1. Do not expose the PureCharge Battery Charger to rain, snow, spray,
bilge or dust. To reduce risk of fire hazard, do not cover or obstruct
the ventilation.
Do not install the PureCharge Battery Charger in a zero-clearance
compartment, overheating may be result.
1-1-2. To avoid risk of fire and electronic shock, make sure that existing
wiring is in a good electrical condition; and that wire size is not
undersized. Do not operate the PureCharge Battery Charger with
damaged or substandard wiring.
1-1-3. Do not charge non-rechargeable batteries.
1-1-4. During charging, the battery must be placed in a well-ventilated area.
1-1-5. The battery charger must only be plugged in to an earthed
AC outlet.
1-1-6. If the power supply cord is damaged, it must be replaced by the
manufacturer or its service agent or a similar qualified person in
order to avoid a hazard.
1
WARNING!
Before you install and use your PC Battery Charger,
be sure to read and save these safety instructions.



1-2. Precautions When Working With Batteries
1-2-1. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters eye, immediately flood eye with running
cold water for at least 20 minutes and seek immediate medical care.
1-2-2. Never smoke, allow a spark, or flame in the vicinity of battery or engine.
1-2-3. Do not drop a metal tool on the battery. The resulting spark or
short-circuit on the battery or other electrical part may cause an
explosion.
1-2-4. Remove personal metal items such as rings, bracelets, necklaces,
and watches when working with a lead-acid battery.
A lead-acid battery produces a short-circuit current high enough to
weld a ring or the like to metal, causing a severe burn.






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2. Features
High-performance 3-stage charging effect
0.98 typical of power factor.
Advanced 8 bit microprocessor control circuit
Reverse polarity protected by fuse
Ignition protection
Output short circuit protection
Over power protection
Switch mode technology
Statue of charge indication by LED
Compact size, light-weight

2-1. Battery Charging Curve



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2-2. Electrical Characteristic

Specification
Technical Data
Model No
PC-0524
PC1012
Input Voltage
100-240VAC / 50~60Hz
Input Current
0.95A Max.
1.9A Max.
Power Factor
PF: 0.98
Output Voltage
14.4V DC
Output Current
5A Max.
10A Max.
Output Power
75W Max.
150W Max.
Safety
CE , TUV
EMC
FCC Class B; CISPR22:1997,Class B; ANSIC63.4-1992
EN55022:1998+A1:2000,Class B; EN55024:1998+A1:2001
EN61000-3-2:2000,Class A; EN61000-3-3:1995+A1:2001
Dimensions
210 (L) x 85 (W) x 50 (H) mm / 8.26 (L) x 3.34 (W) x 1.96 (H) Inch
Weight
1 kgs. / 2.2 Lbs.

Specification
Technical Data

Model No
PC-0324
PC-0524
Input Voltage
100-240VAC / 50~60Hz
Input Current
0.95A Max.
1.9A Max.
Power Factor
PF: 0.98
Output Voltage
28.8V DC
Output Current
2.5A Max.
5A Max.
Output Power
75W Max.
150W Max.
Safety
CE , TUV
EMC
FCC Class B; CISPR22:1997,Class B; ANSIC63.4-1992
EN55022:1998+A1:2000,Class B; EN55024:1998+A1:2001
EN61000-3-2:2000,Class A; EN61000-3-3:1995+A1:2001
Dimensions
210 (L) x 85 (W) x 50 (H) mm / 8.26 (L) x 3.34 (W) x 1.96 (H) Inch
Weight
1 kgs. / 2.2 Lbs.
2-3. Mechanical Drawing



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3. Introduction
This PureCharge series is a high frequency switch-mode 3-stage battery
Charger, equipped with a micro-controller and PFC circuit to perform
intelligent and automatic battery management and to provide reliable operation.
Before using the PureCharge, read all instructions and caution statements
carefully within this manual.
3-1. Front Panel Operations:
3-1-1. Front Panel:
0N
0FF
0
I
AC INPUT

IEC RECEPTACLE TYPE




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3-1-2. ON / OFF switch:
Switch the Power ON / OFF switch to the OFF position during
installation.

3-1-3. LED Status
Charging Status
LED Indication
Fast Charge
Blinking Green Fast
Slow Charge
Blinking Green Slow
Floating Charge
Solid Green
Charging Fault
Blinking Red
Bad Battery or Wire Disconnection
Blinking Red

3-2. Rear Panel Operations:
STATUS
DC
O U TPU T
PUSH
FUSE
DC

3-2-1. Air Vents:
Do not obstruct, allow at least 1 inch clearance for airflow.
3-2-2. DC Output terminals:

Connect to 12V / 24V batteries.
(+) is positive, (-) is negative. Reverse polarity connection will
blow internal fuse and may damage the PureCharge permanently.
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3-3. Troubleshooting:
Problems and Symptoms
Possible Cause
Solutions
Blinking Red LED
Battery is disconnected
Check the battery
connection.




Polarity reverse


Place proper polarity.
Check DC fuse If
broken, replace the
same rating fuse.


DC fuse broken
Check DC output fuse



LED light off
No AC power delivering Check input power


connection.

Thermal shutdown

Make sure ventilation is


not
obstructed.


Improve
ventilation.


Reduce
ambient



temperature.

3-4. Selection of battery types:
Sealed lead acid and open lead acid batteries selected for use.

Model No.
Battery Capacity (Min.)
Battery Capacity (Max.)
PC-0512
12V / 15Ah
12V / 50Ah
PC-1012
12V / 30Ah
12V / 100Ah
PC-0324
24V / 7.5Ah
24V / 25Ah
PC-0524
24V / 15Ah
24V / 50Ah


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E-mail: office@sinergex.com Website: www.sinergex.com

2004.09