62271-1 (formerly IEC60694)
& IEC 60470
EN 61000
EN 60204-11
GB 3906 (China)*
GOST 14693-90 (Russia)*
NBR 6979 & 10478 (Brazil)*
*Pending
2
The Allen-Bradley� OneGear product line is the next generation of medium voltage motor
control specically designed to meet NEMA, IEC, and a variety of global standards.
OneGear products oer greater motor control center and power control center options for
full voltage and solid state reduced voltage applications and supporting operating voltages
up to 15kV. Utilizing both vacuum contactor and circuit breaker switching technology, the
OneGear product family oers customers a wide range of exible product solutions to
help meet their application needs. All OneGear products are available with optional
arc-resistant cabinets which meet IEEE C37.20.7 and IEC Type 2 protection. As with all
Intelligent Motor Control solutions from Rockwell Automation, the OneGear product line
oers remote monitoring, diagnostic capability and in-depth motor protection for
maximum motor utilization while avoiding damage and downtime. The next generation of
medium voltage motor control and power distribution control oers greater capabilities,
exible control congurations, improved personnel protection and is an adaptable solution
to help meet the needs of the global marketplace.
One World One Solution
O
NE
G
ear
TM
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 11:56 AM Page 4 Designed to meet NEMA, IEC and a variety of global
standards, the OneGear full voltage non-reversing
(FVNR) controller oers customers the quality
and exibility they have come to know from
Allen-Bradley� products. Supporting voltages up to
7.2kV, the FVNR controller is available in a compact
draw-out contactor design. The power fuses, vacuum
contactor and control circuit transformer and fuses,
are all part of a molded draw-out assembly. For
voltages from 7.2 to 14.4 kV the FVNR controller will be
provided using either vacuum circuit breaker or
vacuum contactor switching technology. Helping to
provide a higher degree of safety, all compartment
doors are fully interlocked to help prevent accidental
access. OneGear products are also available in
optional arc-resistant enclosures designed to meet
IEEE C37.20.7 and
IEC Type 2
accessibility levels
of protection, even
when the low
voltage door is open
for maintenance
purposes. Optional
earthing switches
are available for
additional safety and
to meet specic local
standards.
3
Full voltage non-reversing controller
Designed to help meet your application
needs anywhere in the world
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 12:01 PM Page 5 Draw-out design for higher exibility
4
The OneGear FVNR controller is available in the most
compact draw-out contactor design available on the
market today.
The power fuses, vacuum contactor and control
circuit transformer and fuses, are all part of a molded
draw-out assembly.
Electrical and mechanical interlocks helps to ensure
that:
the contactor is properly seated to the power bus
connectors before the contactor can be energized.
the contactor is de-energized before it can be withdrawn
or connected to the power bus.
The draw-out contactor incorporates a tulip power
connector design that is self aligning, makes solid
360� clamping force to the power bus and helps
reduce the possibility of hot spots.
For maintenance purposes the draw-out contactor
can be moved to a test position where the contactor
can be energized while still in the enclosure.
All access to medium voltage in the power cell
is isolated by a mechanically interlocked
power bus isolation shutter mechanism.
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 12:01 PM Page 6 5
ArcShield cabinet design
For industries requiring a higher level of personnel
protection, Rockwell Automation oers its OneGear
medium voltage control products in an optional ArcShield
arc-resistant enclosure. Arc ash energy is redirected
through pressure relief vents in the
top of the unit and away from
personnel via an overhead plenum.
The ArcShield enclosure is
designed to meet IEEE/ANSI
C37.20.7 and IEC 62271
Type 2 accessibility
testing requirements
for arc resistant controls
while still retaining the
same standard internal
control components
that continue to serve
industries worldwide.
One of the key
dierentiators of the
ArcShield cabinet is
that it maintains Type 2
protection, even when
the low voltage door is
open for routine
maintenance purposes.
Increase personal protection with
arc-resistant design
Actual photographs of ArcShield tests
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 12:02 PM Page 7 8
OneGear MV SMC Flex Controller
Help reduce mechanical
wear and tear with soft
start & soft stop feature
Help improve eciency and
maximize protability with a single
solution for all your soft starting
applications. The MV SMC Flex
controller oers you the exibility
to reduce mechanical wear and tear,
reduce peak demand charges, or
improve process control by
reducing the aect of water
hammer in pumping applications.
One controller gives you the
solution that is suited to your
particular application.
6
Voltage
(50/60 Hz)
Output Ratings - HP (kW)
200 Amp Unit
400 Amp Unit
10,000
3,600 (2,700)
7,200 (5,400)
11,000
4,000 (3,000)
8,000 (6,000)
13,800
5,000 (3,700)
10,000 (7,500)
LV
LV
LV
MV SMC Flex Controller
Retro t Controller
OEM Controller
Help reduce the affect of water hammer on pumping
applications with pump control feature
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 12:02 PM Page 8 9
OEM Controller
(Bulletin 7761)
Designed for maximum exibility, the OEM controller allows
Original Equipment Manufacturers to design and build
customized MV SMC Flex controllers to help meet your specic
applications. A complete controller can be developed by
incorporating the power electronics and the control circuitry
of the OEM controller with the main and bypass control
arrangement of your choice.
Retrot Controller
(Bulletin 7760)
The Retrot controller allows you to retrot an existing
xed speed controller into a MV SMC Flex controller. Ideal
for locations where existing oor space prevents the use
of a MV SMC Flex controller, the Retrot controller can be
used in conjuction with existing input controllers. With
one of the smallest footprints in the industry, the Retrot
controller includes the integral bypass controller as well as
the power electronics and control circuitry.
MV SMC Flex Controller
(Bulletin 7762)
Designed for new applications, the MV SMC Flex controller
is a complete controller including the input controller,
the power electronics, control circuitry and the bypass
controller. The MV SMC Flex controller is shipped as
one complete shipping unit, with all power and control
connections factory wired and tested for easier
installation.
Flexible congurations to help meet your needs
7
Reduce peak demand charges on
weak power systems with current limit
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 12:02 PM Page 9 10
SOFT START
SOFT STOP
METERING
Access locally using the controllers built-in LCD display,
or remotely through the communication port
Three-phase voltage
Three-phase current
Three-phase power (MW, MWh, power factor)
Elapsed time
Motor thermal capacity usage
Motor speed (with optional use of the tachometer input)
PROGRAMMING
Three-level menu structure (using standard languages)
Built-in LCD display and keypad
Multiple languages: English, French, German, Italian,
Mandarin, Portuguese, Spanish
Optional Human Interface Modules (DPI-based)
Congurable with DriveTools programming software
COMMUNICATION (optional)
DeviceNet
ControlNet
EtherNet/IP
Probus DP
Remote I/O
RS485-DF-1
DIAGNOSTICS
Line fault
Power loss
Voltage unbalance
Current unbalance
Ground fault
Communication fault
Phase reversal
Undervoltage
Jam
Overtemperature
Stall
Open gate
Overload
Underload
Extensive starts per hour
The MV SMC Flex controller
oers a full range of starting and
stopping methods for a variety of
applications as standard. Its
unique control options oer
improved motor starting and
stopping capabilities to satisfy
your most demanding
applications.
8
Satisfy your most demanding applications with
unmatched Intelligent Motor Control
FI_7700-SG001B-EN-P_Oct08:FI_7700-SG001B-EN-P_Oct08 03/10/2008 12:02 PM Page 10 11
CURRENT LIMIT
PUMP CONTROL
(Optional)
FULL VOLTAGE
LINEAR SPEED
9
A new high performance multi-function protection system
providing solid-state protection for Motors, Mains, Feeders,
and Transformers- all in one compact product. The Bulletin
857 is also capable of monitoring for arc ash and provides
the ability to control upstream protective devices to limit
the available arc energy. This new protective system is
available with an optional 12-channel RTD scanner as well
as multiple communications protocols such as: Modbus RTU Probus-DP Modbus TCP/IP IEC 61850 DeviceNet EtherNet/IP - cable or ber-optic
Intelligent Protection Systems
Motor/Feeder Dierential Protection
(Bulletin 865)
Suitable for generators, transformers and motors: Protection, measurement, control, and condition monitoring functions Congurable mimic (single line diagram) Integrated arc protection 2nd harmonic blocking Selectable connection groups Disturbance recorder Communication protocols available similar to Bulletin 857
Take t