Phase Converter Drive Product Manual

PREFACE
Thank you for choosing POLYSPEDES SPEDESTAR Series Drive.
SPEDESTAR PC1 Series are Sensorless current vector control high-performance Drives.
They were manufactured by adopting high-quality components, material and incorporating the latest
microprocessor technology available.

Getting Started
This manual will be helpful in the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the
following safety guidelines before connecting power to the Drives. Keep this operating manual handy
and distribute to all users for reference.

!
WARNING
!
Always read this manual thoroughly before using SPEDESTAR Series Drives.

!
DANGER!

AC input power must be disconnected before any maintenance.
Do not connect or disconnect wires and connectors while power is applied to the circuit.
Maintenance must be performed by qualified technicians.
!
CAUTION!
There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity.
To avoid damage to these components, do not touch these components or the circuit boards
with metal objects or your bare hands.
!
DANGER!

A charge may still remain in the DC-link capacitor with voltages even if the power has
been turned off. To avoid personal injury, please ensure that power has turned off before
operating Drive and wait ten minutes for capacitors to discharge to safe voltage levels.
!
CAUTION!
Ground the SPEDESTAR Series using the ground terminal.
The grounding method must comply with the laws of the country where the Drive is to be
installed. Refer to Basic Wiring Diagram.
!
DANGER!

The Drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the Drive output terminals U/T1, V/T2, and W/T3 directly
to the AC main circuit power supply.
!
CAUTION!
The final enclosures of the Drive must comply with EN50178. (Live parts shall be
arranged in enclosures or located behind barriers that meet at least the requirements of the
Protective Type IP20.
The top surface of the enclosures or barrier that is easily accessible shall meet at least the
requirements of the Protective Type IP40).
(SPEDESTAR Series comply with this regulation.)
!

CAUTION!
Heat sink may heat up over 70
(158), during the operation. Do not touch the
heat sink.




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INDEX


CHAPTER 1 RECEIVING AND INSPECTION
1-1 Nameplate Information ...................................................................................................5
1-2 Model Explanation...........................................................................................................5

CHAPTER 2 STORAGE AND INSTALLATION
2-1 Storage............................................................................................................................6
2-2 Installation ......................................................................................................................6

2-3 Installation Environment..................................................................................................7

2-4 Dimensions.......................................................................................................8

2-5

Digital keypad installation..............................................................................................12

CHAPTER 3 WIRING
3-1 Basic Wiring Diagram....................................................................................................15
3-2 Main Circuit Terminal Explanations...............................................................................16
3-3 Control Terminal Explanations..........................................................................................16
3-4

Component Explanations.................................................................................................18
3-5 Wiring Notices ............................................................................................19

CHAPTER 4 DIGITAL KEYPAD (PU-01) OPERATION
4-1 Description of the Digital Keypad PU-01 .........................................................................21
4-2 Explanations of Display Messages...................................................................................21
4-3 Operation steps..................................................................22

CHAPTER 5 PARAMETER SETTINGS
5-1 Group 0: System Parameter.............................................................................................23
5-2 Group 1: Basic Parameter................................................................................................33
5-3 Group 2: Digital Output/Input Parameters........................................................................38
5-4 Group 3: Analog Output/Input Parameters.......................................................................47
5-5 Group 4: Multi-Step Speed Run (MSS Run) and Process Control Run (PLC Run) .52
5-6 Group 5: Motor and Protection Parameter ......................................................................56
5-7 Group 6: Special Parameters....................................................................................62
5-8 Group 7: High Performances and Communication Parameter.....67
5-9 Group 8: Control Parameters for Fan and Water Pump ..................................................78
5-10 Group 9: Speed Feedback Parameter ............................80

CHAPTER 6 FUNCTIONS AND PARAMETER SUMMARY
............................82

CHAPTER 7 ERROR MESSAGE AND TROUBLESHOOTING
.................................95

CHAPTER 8 STANDARD SPECIFICATIONS

...............................................................99

CHAPTER 9 BRAKING RESISTORS AND BRAKING UNITS
............................101
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CHAPTER 1 RECEIVING AND INSPECTION

1-1 Nameplate Information

Example for PC1-100 series, 10HP, 7.5kW, 230VAC
INPUT: 1-Phase, 71.5 Amps
OUTPUT: 3-Phase, 33 Amps










1-2 Model Explanation




SPEDESTAR AA I - XXXX












Horsepower x 10 + 1 460VAC Input
Horsepower x 10 .. 230VAC Input
POLYSPEDE AC Drive Series
VT - Variable Torque Drives
CT - Constant Torque Drives
PC - Phase Converter Drives
Generation








Please contact Polyspede Electronics Corp. immediately should any discrepancy occurred. SPEDESTAR PC1Series







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CHAPTER 2 STORAGE AND INSTALLATION


2-1 Storage
The Drive should be kept in the shipping carton before installation. In order to retain the warranty coverage, the Drive should be
stored properly when it is not to be used for an extended period of time.

Ambient Conditions:
Operation Air Temperature: -10
to +40 (14 to 104)
Atmosphere pressure: 86 to 106 kPa
Installation Site Altitude: below 1000m
Vibration: Maximum 9.80 m/s
2
(1G) at less than 20Hz
Maximum 5.88 m/s
2
(0.6G) at 20Hz to 50Hz
Storage Temperature: -20
to +60 (-4 to 149)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Transportation Temperature: -20
to +60 (-4to 140)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere pressure: 86 to 106 kPa
Vibration: Maximum 9.80 m/s
2
(1G) at less than 20Hz, Maximum 5.88m/s
2
(0.6G) at
20Hz to 50Hz
Pollution Degree 2: good for a factory type environment.


2-2 Installation
WD
!
CAUTION

The control, power supply and motor leads must be laid separately. They must not be
fed through the same cable conduit / trenching.
High voltage insulation test equipment must not be used on cables connected to the
drive.


Improper installation of the Drive will greatly reduce its life. Be sure to observe the following
precautions when selecting a mounting location.

Failure to observe these precautions may void the warranty!







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The Drive generates heat. Allow sufficient space around the unit for heat dissipation.
Mount the Drive vertically and do not restrict the air flow to the heat sink fins.




SPEDESTAR
120.0 (4.72)
120.0 (4.72)

















Unit: mm (inch)

2-3 Installation Environments

Do not install the Drive in a place subjected to high humidity, steam, dust areas.
Do not install the Drive in a place subjected to corrosive gases or liquids.
Do not install the Drive in a place subjected to airborne dust or metallic particles.
Do not install the Drive in a place subjected to excessive vibration.
Do not mount the Drive near heat-radiating elements
Do not install the Drive in a place subjected to temperature exceed : -10 to +40
(14
to 104)










SPEDESTAR PC1