Remanufacturing Instructions

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Remanufacturing Instructions Kyocera F-800 Drum Unit

Reference Information:
Approximate
Remanufacturing
OEM PN: Kyocera DK-5
Time: 30 min.
OEM Yield: 12,000 at 5%
Recommended Tools:
Printer Compatibility Information:
Flat head screwdriver
Kyocera F-800, F-800A, F-800T
Phillips head screwdriver
F-820, F-850
X-acto
Knife
Figure 1
Instructions:
1. Remove the six screws on the top of the unit (Fig 1).
2. Gently lift and rock the top section to remove.
3. Lift and remove the drum. Clean and store it in a dark place. Replace the
Figure 2
drum if necessary.
4. Remove the springs (2) from the wiperblade and the center screw (Fig 2).
(Note: Under the screw is a plate which needs to go on the same way that it
was removed.) Remove the wiperblade, clean and lubricate.
5. Remove the two screws from the wastebin plate. Gently move back the foam
at each end (Fig 3). (Note: Carefully use a small X-acto knife to manipulate
corners and edge of the foam.)
Figure 3
6. Remove the wastebin plate and clean the residual toner out of it. Be careful
not to crimp or bend the mylar strip. Make sure the micro switch is in the rear
of the wastebin is clean.
7. Install the wastebin plate, carefully manipulating the foam seals to insure
adequate sealing. Secure with the two wastebin screws.
Figure 4
8. Install the wiperblade and springs. Install the screw plate and secure it.
Attach the springs to the wiperblade.

9. Carefully remove the counter from the bottom of the unit (Fig 4).
10. With the window facing you, pry the right side out of the frame carefully so
that the gears and counters do not fall off (Fig 5).
11. Remove the last counter only. Spread the remaining gears and counters
apart just enough to rotate the counters back to zero. Starting with the right-
Figure 5
most counter, rotate it so that zero is just above the white gear and then en-
gage it to the white gear that is immediately behind it. Rotate the next counter
to zero and follow the same procedure until all the remaining counters read
zero. Replace the counter that was removed, also making sure that it reads
zero (Fig. 6)(Note: The counters are free spinning, so they can be rotated in
either direction.)
12. Snap the counter back into the counter frame.
13. Re-install the counter unit into bottom of drum unit, then replace the drum.
14. Replace the top cover and secure it with the six screws, making sure that the
screws go back into their proper places (Fig. 1).
Figure 6
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