Violux Printing Light Systems
f third party companies and products is for informational purposes only and constitutes neither an endorsement
nor a recommendation.
All trademarks are the property of their respective owners.
Lamp Express is not responsible for clerical or typographical errors.
All equipment is sold FOB our warehouse Danbury, CT.
Lamp Express USA, Inc. warrants all Theimer equipment to the original purchaser against defects in material or
workmanship for a period of one year from the date of shipment.
Terms of payment are 1% 10 days, net 30 days
Specifications and Prices are Subject to Change without Notice
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Violux VT 4, 6 & 8 Rev. V 1.9 10/98 JC/GT File: VT Manual
LIMITED WARRANTY
Lamp Express USA warrants this equipment to the original purchaser against defects in material or
workmanship for a period of one year from the date of shipment. Under this warranty Lamp Express
USA's obligation is limited to replacing or repairing the defective material, at its option.
Warranty is considered void when bulbs other than Theimer manufactured bulbs, are used in the
Theimer equipment.
All warranty service is handled through the dealer from whom the equipment was originally
purchased. Labor and transportation charges for warranty service and installation costs are not covered,
and may be charged at the option of the dealer.
Lamp Express will not replace parts under warranty when the failure was caused by improper
installation of the part or the equipment.
Any defective parts replaced under warranty are considered the property of Lamp Express USA and
must be returned to Lamp Express USA, if requested.
Credit will not be issued for returned goods that are damaged in transit or for broken lamps.
All Theimer THS lamps sold by Lamp Express USA carry a prorated warranty, which states, that the
bulbs will not lose more than 20% of their actinic output, measured at 365 nm, during the first 1,000
hours of operation when used in Theimer equipment.
All replacement parts are warranted for 90 days, with the following exceptions. All transformers and
chokes carry a 1 year warranty, and all Theimer printed circuit boards carry a 6 month warranty.
Lamp Express USA will not be liable for any injury, loss, or damage, direct or consequential, arising
from the use or inability to use the equipment. It is the user's responsibility to determine the suitability of
the equipment for the intended use and the user assumes all, risks and liabilities.
This warranty is in lieu of all other guarantees expressed or implied. No representative is authorized
to assume any obligation for Lamp Express USA which is not in accordance with the above.
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Violux VT 4, 6 & 8 Rev. V 1.9 10/98 JC/GT File: VT Manual
Warning !
Ultra-Violet Emission
THEIMER lamps emit ultra-violet energy as well as carbon arcs, mercury vapor and similar light
sources used in printing applications. The safety glass, which is furnished with all
THEIMER VIOLUX lamp housing, provides protection for the operator by filtering out
all UV B, wave lengths below 320 nm. Theimer Violux lighting systems use a DIN
(DIN 1249) certified safety glass which meets the stringent European safety
standards. Some Theimer self contained exposure systems are not equipped with
the safety glass but incorporate electrical safety interlocks. These interlocks should
not be defeated under any circumstance.
In all Theimer exposing machines UV A is present in the exposure area, as with
similar light sources used in printing applications. Operators must be instructed not to
look directly into the light source or stare at reflected light from the light source. They are not to work or
stand in front of the light source while it is exposing. UV protective curtains should be used to limit the
exposure to the operator and to prevent other sensitive materials in the work area from being fogged.
UNDER NO CIRCUMSTANCE should the THEIMER lighting system be operated without the
ORIGINAL SAFETY GLASS in place or SAFETY INTERLOCKS DEFEATED.
Should the safety glass break, it should be replaced only with a Theimer replacement glass.
CAUTION
Service
All servicing of Theimer lighting systems should be performed by an approved technician or
competent electrician. Several terminals within the lighting system carry high voltages and the unfiltered
lamp produces high doses of UV A, B & C. When servicing, care must be taken to protect the service
agent from the UV light generated by the lamp.
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Violux VT 4, 6 & 8 Rev. V 1.9 10/98 JC/GT File: VT Manual
Contents
Lamp Express Contact Information..............................2
Warranty Information................................................... 3
Ultraviolet Emission......................................................4
Service Warning...........................................................4
Description of the Violux.............................................. 6
Technical Specification.................................................6
Dimensions & Weight.................................................. 6
Unpacking, Inspection, Installation...............................7
Lamp Installation......................................................... 8
Ultraviolet Emission......................................................9
Safety Glass................................................................ 9
Mounting, overhead.....................................................9
Light Coverage............................................................10
Electrical Connections..................................................11
Line Cord Installation...................................................11
Light integrator and RCB connection...........................12
Transformer TAP Adjustment.......................................13
Operation.....................................................................14
Turning the Unit ON.....................................................14
Theimotrol II.................................................................14
Exposure Control.........................................................15
Turning the Unit OFF................................................... 15
Exposure Times, factor affecting..................................16
Glass used on vacuum frames.....................................16
Maintenance................................................................17
Main Transformer Check..............................................22
Shutter motor circuit.....................................................23
Blower control circuit.................................................... 24
Lamp Ballast................................................................25
Lamp starting circuit.....................................................26
Schematic of the the VT system.................................. 27
Trouble Shooting Guide...............................................28
Power supply and lamp housing, picture......................30
Parts list, power supply................................................ 31
Parts list, light unit........................................................32
Parts list, RCB............................................................. 33
Accessories..................................................................34
Index........................................................................... 35
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Violux VT 4, 6 & 8 Rev. V 1.9 10/98 JC/GT File: VT Manual
DESCRIPTION
The VIOLUX 4002T, 6002T and 8002T Printing Light Systems feature metal halide lamps whose
spectral output matches the sensitivity of daylight films, sensitized plates and proofing materials. They
utilize a metal shutter to obtain short exposures by eliminating warm-up times and spectral shifts that
are normally associated with mercury vapor and "instant start" light sources.
The VIOLUX operates in a stand-by condition with the shutter closed until an exposure is to be
made. The shutter is opened by a light integrator or timer for the duration of the exposure. After the
exposure is completed and the shutter closes, the lamp remains lit so that it is immediately ready for the
next exposure. Optional Theimotrol II and Timetronic Light Integrators monitor the light intensity to
maintain exposure accuracy. Using the Power level push buttons on the Theimotroll II or the remote
control box , the operator can select the appropriate power level for their photographic materials.
VIOLUX Printing Light Systems are designed for mounting over a horizontal printing frame. A printing
lamp stand is available for use with vertical frames.
The installation and operation of the VIOLUX 4002T, 6002T and 8002T are identical and all units are
covered in this manual. Before unpacking and installing the equipment, it is suggested that this
instruction manual be read carefully.
Specifications
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Violux VT 4, 6 & 8 Rev. V 1.9 10/98 JC/GT File: VT Manual
Electrical Specifications
VT 4
VT 6
VT 8
Line Voltage
200-250 VAC
200-250 VAC
200-250 VAC
Line Current
30 A
40 A
50 A
External Control (through RCB)
115 VAC*
115 VAC*
115 VAC*
Air Conditioning Load on High (BTU)
13680
20520
27360
Air Conditioning Load on Medium (BTU)
6840
10260
13680
Air Conditioning Load on Low (BTU)
3420
5130
6840
* 240 VAC & 24VDC optional
Physical Specifications
Width
Depth
Height
Weight
Power Supply
10.75"
25"
10.75"
150 lbs
Light unit - with hood
22.5"
15.5"
32.5"
60 lbs
Light unit - without hood
15.5"
15.5"
24"
50 lbs
Remote Control Box (RCB)
6"
3.25"
2"
5 lbs
Timetronic Integrator
7"
6.75"
4.75"
7 lbs
Theimotrol II (ICS)
11.5"
6.75"
2.5"
7 lbs