Liqui-Track 3200 TANK LEVEL MONITORING SYSTEM
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Liqui-Track 3200 TANK LEVEL MONITORING SYSTEM
Anderson Instrument Co. Inc.
156 Auriesville Road
Fultonville, NY 12072
1-800-833-0081
Fax 518-922-8997
Instruction
Manual
Form Number AIC2007
© August 1998
Instrument Model Number_______________________________
Instrument Serial Number ____________________________________
Liqui-Track 3200
TANK LEVEL
MONITORING SYSTEM
Table of Contents
Page Number
SECTION 1 - INTRODUCTION
3
SECTION 2 - MOUNTING
3
SECTION 3 - WIRING
4
SECTION 4 - OPERATION
7
4.1
MAIN MENU
7
4.2
SCREEN DESCRIPTIONS (01-32)
8
4.3
TANK PRODUCT SELECTION
9
4.4
CONFIGURATION MENU
10
4.5
PRODUCT CONFIGURATION
11
4.6
PRODUCT OVERVIEW
12
4.7
TANK NAME CONFIGURATION
13
4.8
TANK CONFIGURATION
14
4.9
TANK OVERVIEW
15
4.10 ALARM CONFIGURATION
16
SECTION 5 - DH+ INTERFACING
17
SECTION 6 - PARTS
18
SECTION 7 - WARRANTY
19
The Anderson Liqui-Track 3200 Tank Monitoring System provides display for up to 32 vessels
per system. These vessels may be linear or nonlinear, and may also be utilized to hold various
weight products. The Liqui-Track Monitor can accept custom configuration tables so that
accurate liquid level readings may be obtained from virtually any style vessel. A user screen is
provided to enter specific gravity values for up to 48 individual products. These values may then
be assigned to each of the vessels as products change. Scaling is done by the computer to
maintain an accurate volumetric reading given changes in product specific gravity. Each of the
32 tanks have three alarms associated with them. Configuration is preset, with two alarms
active below setpoint, and one alarm active above setpoint. If configured with relay output
modules, up to 32 110 VAC output signals become assignable to any of the alarms. They may
be used for switching or alarming conditions. Included on each system is an Allen-Bradley
Programmable Logic Controller (PLC) unit. A data table has been included showing associated
memory locations where data exists. This data may be used to construct remote display
screens, forward Liqui-Track data throughout the facility, or switch alarms based on the Liqui-
Trackís virtual alarm system.
Section 1 - Introduction
Section 2 - Mounting
Section 3 - Wiring
SL
C-
5
0
4
17
4
6
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17
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6
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4
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8
CUSTOMER WIRING DIAGRAM
WIRES NOT SHOWN FOR CLARITY
EARTH GROUND
AC LINE
GROUND
AC NEUTRAL
POWER
120VAC
LOAD
EX+
IN+
REFER TO WIRE ADDRES SING FOR COMPLETE LIS TING
RELAY/ALARM
OUTPUT
SENSOR
Section 4 - Operation
TANKS
01-08
TANKS
09-16
TANKS
17-24
TANKS
25-32
PRODUCT
SELECT
TANK
OVRVIEW
PRODUCT
OVRVIEW
CONFIG
MENU
4.1
Main Menu
When the Panelview is first powered, the Main Menu screen is displayed. All other screens can
be accessed from the Main Menu. Press function keys F9 through F16 to change the
Panelview screen.
F9 : Change screen to Tanks 01 through 08.
F10: Change screen to Tanks 09 through 16.
F11: Change screen to Tanks 17 through 24.
F12: Change screen to Tanks 25 through 32.
F13: Change screen to Product Select.
F14: Change screen to Product Overview.
F15: Change screen to Tank Overview.
F16: Change screen to Configuration menu.
If F16 is pushed to go to the configuration menu, a password must be entered first. If the
password entered is not correct, then ìInvalid Passwordî will be displayed on this screen. If the
password entered is correct, then the system will change the screen to the configuration menu.
The password is changeable from the configuration menu and range from 1000 to 9999.
Tanks 01 through 08
This screen shows the level information for tanks 01 through 08. Each tank is shown with a
vertical bar graph representing percent full. Adjacent to each bar graph is the tank name,
product name, specific gravity, capacity, offset, current level and alarm points. Press function
keys F11 through F16 to change the Panelview screen.
F11: Change screen to previous group of 16 tanks.
F12: Change screen to next group of 16 tanks.
F13: Change screen to Product Selection.
F14: Change screen to Product Overview.
F15: Change screen to Tank Overview.
F16: Change screen to Main Menu.
Tanks 09 through 16
This screen is identical to ìTanks 01 through 08î but represents data for tank 09 through tank
16.
Tanks 17 through 24
This screen is identical to ìTanks 01 through 08î but represents data for tank 17 through tank
24.
Tanks 25 through 32
This screen is identical to ìTanks 01 through 08î but represents data for tank 25 through tank
32.
4.2
Screen Descriptions (01-32)
Tank 01 through 08
08/31/98
10:59:42AM
MEASURED
01
05
03
07
02
06
04
08
OFFSET
CAPACITY
TANK1
TANK5
WATER
WATER
1.0000 Sg
6000 gal
6000 gal
6000 gal
6000 gal
6000 gal
6000 gal
6000 gal
6000 gal
0 gal
0 gal
0 gal
0 gal
0 gal
0 gal
0 gal
0 gal
3586 gal
5625 gal
2229 gal
3713 gal
4990 gal
3586 gal
979 gal
3655 gal
1.1500 Sg
1.0000 Sg
1.1000 Sg
1.2000 Sg
1.0000 Sg
1.1000 Sg
1.0000 Sg
TANK3
TANK7
WATER
WATER
TANK2
TANK6
MILK
CREAM
TANK4
TANK8
CHOC M
MILK
F11
F15
F13
F12
F16
F14
PRODUCT
SELECT
PRODUCT
OVRVIEW
TANK
OVRVIEW
MAIN
MENU
<
>
4.3
Tank Product Selection
From this screen, a product can be selected for each of the 32 tanks. Each tank can have only
one product selected, however each product can exist in several tanks. This is also the screen
where a tank is selected to be displayed in volume or weight. The arrow keys on the Panelview
are utilized on this screen. Press the left and right arrow keys to toggle between the tank list
and product list. A white vertical line is shown adjacent to selected list. Press the up and down
arrow keys to select an item in the active list. Function keys F9 through F12 are used to page
quickly through the active list. From this screen there are six additional function keys available.
F1:
Accept Product. Before pressing this key, select the desired tank and product on the
selection lists using the arrow keys and function keys F9 through F12. Press the
ìAccept Productî button. The panelview will update the product for the selected tank.
F2:
Clear Product. Select the desired tank on the tank list Press the ìClear Productî
button. The panelview will clear the product name for the selected tank.
F3:
Units Volume. Select the desired tank on the tank list. Press the ìUnits Volumeî
button. The panelview will change the units to gallons/liters for the selected tank.
F4:
Units Weight. Select the desired tank on the tank list. Press the ìUnits Weightî
button. The panelview will change the units to lbs/Kgrams for the selected tank.
F15:
Last Screen. This will change the Panelview to the last screen displayed.
F16:
Change screen to Main Menu
LAST
SCREEN
MAIN
MENU
4.4
Configuration Menu
The configuration menu is available from the Main Menu after a valid password is entered into
the system. All tank configuration screens can be accessed from the configuration menu only.
There are three function and five screen buttons available from this screen.
F9:
Change password. After pressing this button, a numeric password needs to be en-
tered. Valid passwords range from 1000 to 9999. Use the numeric to enter a new
password. Press the enter key to accept the new password or backspace each digit to
cancel.
F10:
Units English. This function will display every level or configuration data in pounds or
gallons. The system will automatically convert values when changing from metric to
english.
F11:
Units Metric. This function will display every level or configuration data in liters or
Kgrams. The system will automatically convert values when changing from english to
metric.
F12:
Change screen to Product Configuration.
F13:
Change screen to Tank Names.
F14:
Change screen to Tank Configuration.
F15:
Change screen to Alarm Configuration.
F16:
Change screen to Main Menu.
ALARM
CONFIG
MAIN
MENU
TANK
CONFIG
TANK
NAMES
PRODUCT
CONFIG
4.5
Product Configuration
From this screen, name and specific gravity are configured for up to 48 products. Each product
name can be set for up to 8 ascii characters. A specific gravity can be set for each product
from 0.5000 to 3.0000. The arrow keys on the Panelview are utilized on this screen. Press the
left and right arrow keys to toggle between the product list and character list. A white vertical
line is shown adjacent to selected list. Press the up and down arrow keys to select an item in
the active list. Function keys F9 through F12 are used to page quickly through the active list.
From this screen there are twelve additional function keys available.
F1-F8: 1
st
through 8
th
character. Before pressing these keys, select the desired product and
character on the selection lists using the arrow keys and function keys F9 through F12.
Press the appropriate key F1 to F8 to assign characters to the product name. The
panelview will update the name for the selected product as each character is entered.
F13:
Clear Name. Select the desired produc