CAT.EUS40-42 C -UK Modular F.R.L. Unit Integrated digital pressure switch type is now available. Series AC Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Modular F.R.L. Unit Series AC
Reduction Space-saving design
The use of a compact spacer with bracket reduces the total assembly space.
Model New AC10 AC20 AC25 AC30 AC40 AC40-06 AC50 AC55 AC60 Old AC1000 AC2000 AC2500 AC3000 AC4000 AC4000-06 AC5000 AC5500 AC6000 Reduction (mm) 14 14 14 18 18
Old New Improved installation
Bracket with spacer Retainer 4 with graduation for lubricant control Improved visibility for lubricant drip
Graduation
5 18 18 18 Lever pin 9 1 q Attach the component into the fitting of the spacer with bracket. w Lock the lever pin into the retainer. (temporary installation) 3 Spacer with bracket 2 SMC Embedded pressure gauge is a standard feature. Ozone resistant rubber material (HNBR) Improved relief sensitivity Float type auto drain with excellent operability is used for compact models (AF10, 20). Drain cock is easy-to-use rotary type. Integrated digital pressure switch type is now available.
Filter Regulator AW20(K) to 60(K) Mist Separator Regulator AWM20 to 40 Micro Mist Separator Regulator AWD20 to 40 Knob cover
Prevents careless adjustment of the pressure setting.
Lock cover Keyhole dia.: ø8 Lock (supplied by customer) Part no. AR20P-580AS AR25P-580AS AR30P-580AS AR40P-580AS Model AC20/AR20/AR20K/AW20, AW20K/AWM20/AWD20 AC25/AR25/AR25K AC30/AR30/AR30K/AW30, AW30K/AWM30/AWD30 AC40(-06)/AR40(-06)/ AR40K(-06)/AW40(-06)/ AW40K(-06)/AWM40/AWD40 F.R.L. Unit AC20 to 60 (AF+AR+AL) AC20A to 60A (AW+AL) AC20B to 60B (AF+AR) Regulator AC20C to 40C (AF+AFM+AR) AR20(K) to 60(K) AC20D to 40D (AW+AFM) Features 1
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com 4 6 7 8 Bolt e Tighten the bolt. New Series Configuration
Port Size M5 1/8 1/4 3/8 1/2 3/4 1 Product Air Filter + Regulator + Lubricator Model Page AF AR AL AC10 AC20 AC25 AC30 AC40 AC40-60 AC50 AC55 AC60
1 Filter Regulator + Lubricator AW AL AC10A AC20A AC30A AC40A AC40A-06 AC50A AC60A
7 Air Combination Air Filter + Regulator AF AR AC10B AC20B AC25B AC30B AC40B AC40B-06 AC50B AC55B AC60B
11 Air Filter + Mist Separator + Regulator AF AFM AR AC20C AC25C AC30C AC40C AC40C-06
15 Filter Regulator + Mist Separator AW AFM AC20D AC30D AC40D AC40D-06
19 Features 2
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series Configuration
Port Size M5 1/8 1/4 3/8 1/2 3/4 1 Product Model Page AF AF10 AF20 AF30 AF40 AF40-06 AF50 AF60
29 Air Filter Mist Separator AFM AFM20 AFM30 AFM40 AFM40-06
35 AFD
Micro Mist Separator AFD20 AFD30 AFD40 AFD40-06
35 AR AR10 AR20 AR25 Regulator AR30 AR40 AR40-06 AR50 AR60 41 Regulator with Backflow Mechanism ARK AR20K AR25K AR30K AR40K AR40K-06 AR50K AR60K
41 Features 3
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series Configuration
Port Size M5 1/8 1/4 3/8 1/2 3/4 1 Product Model Page AL AL10 AL20 AL30 AL40 AL40-06 AL50 AL60
51 Lubricator AW
Filter Regulator AW10 AW20 AW30 AW40 AW40-06 AW60
59 Filter Regulator with Backflow Mechanism AWK AW20K AW30K AW40K AW40K-06 AW60K
59 Mist Separator Regulator AWM AWM20 AWM30 AWM40
67 Micro Mist Separator Regulator AWD AWD20 AWD30 AWD40
67 Simple Specials System A system designed to respond quickly and easily to your special ordering needs. Short lead times This system enables us to respond to your special needs, such as additional machining, accessory assembly, or modular unit, and deliver such special products as quickly as standard products. Repeat orders Once we receive a Simple Special part number from your previous order, we will process the order, manufacture the product, and deliver it to you. Features 4
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Air Filter + Regulator + Lubricator AC10 to AC60
How to Order JIS Symbol Air Filter Regulator Lubricator AC 30 03 DE
Symbol Description · Option / Semi-standard: Select one each for a to m. · Option / Attachment / Semi-standard symbol: Enter them alphanumerically. Example) AC30-F03DE1-KSTV-136NR q
Body size 10
Thread type Metric thread (M5) Rc NPT G M5 1/8 1/4 3/8 1/2 3/4 1 Without auto drain Float type auto drain (N.C.) Float type auto drain (N.O.) Without pressure gauge Square embedded type pressure gauge (with limit indicator) Round type pressure gauge (without limit indicator) Round type pressure gauge (with limit indicator) Output: NPN output / Electrical entry: Wiring bottom entry Output: NPN output / Electrical entry: Wiring top entry Output: PNP output / Electrical entry: Wiring bottom entry Output: PNP output / Electrical entry: Wiring top entry Without attachment Mounting position: AF+AR+K+AL Without attachment 20 25 30 40 50 55 60 N Note 1) F Note 2) M5 01 02 03 04 06 10 + Port size +
- a Float type auto drain +
Note 3) C D
- Option Pressure gauge b Digital pressure switch E G E1 E2 E3 E4 +
- c Check valve +
Attachment d Pressure switch T-interface
3-port valve for residual pressure release K
- Note 4) S Note 5) Mounting position: AF+AR+S+AL +
- e Without attachment T Note 5) Mounting position: AF+T+AR+AL +
- f +
- V Without attachment Mounting position: AF+AR+AL+V 0.05 to 0.85 MPa set g Semi-standard Set pressure 1 Note 6) 0.02 to 0.2 MPa set +
- h Bowl 2 6 8 C 6C Polycarbonate bowl Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard Nylon bowl with bowl guard 1
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Series AC10 to AC60 AC20 AC40 Symbol Description Body size 10
i With drain cock Drain guide 1/8 Filter Note 8) J Drain port Note 7) Drain guide 1/4 W Note 9) Drain cock with barb fitting: For ø6 x ø4 nylon tube
Lubricator Lubricant discharge port 20 25 30 40 50 55 60 +
- j Semi-standard Without drain cock 3 Note 10) Lubricator with drain cock +
- k Exhaust mechanism +
- N Relieving type Non-relieving type Flow direction: Left to right Flow direction: Right to left Name plate and pressure gauge in SI units: MPa
Note 13) Note 13) Note 14) Note 13) Note 14) Note 13) Note 14) Note 13) Note 14) Note 13) Note 14) Note 13) Note 14) Note 13) Note 14) l Flow direction +
m Pressure unit R Z Note 11) Name plate, caution plate for bowl, and pressure gauge in imperial units (PSI, °F) ZA Note 12) Digital pressure switch: With unit switching function
Note 6) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. When the pressure gauge is attached, a 0.2 MPa pressure gauge will be fitted. Note 7) Float type auto drain: The combination between C or D is not available with the drain port option. Note 8) Without a valve function Note 9) Metal bowl: The combination of 2 or 8 cannot be selected with W. Note 10) Filter drain port: When choosing with W, the drain cock of a lubricator will be with barb fittings. Note 1) Drain guide is NPT1/8 (applicable to the AC20) and NPT1/4 (applicable to the AC25 to AC60). The exhaust port for auto drain comes with a ø3/8" One-touch fitting (applicable to the AC25 to AC60). Note 2) Drain guide is G1/8 (applicable to the AC20) and G1/4 (applicable to the AC25 to AC60). Note 3) Option G is not assembled and is supplied loose at the time of shipment. Note 4) Not available with piping port size 06. Note 5) The bracket position varies depending on the Tinterface or the pressure switch mounting. Note 11) For thread type: M5 and NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) The digital pressure switch will be equipped with the unit switching function, setting to PSI initially. Note 12) For options: E1, E2, E3, E4. This product is for overseas use only according to the new Measurement Law. (The SI unit is provided for use in Japan.) Note 13) : For thread type: M5 and NPT only Note 14) : Combination available for options: E1, E2, E3, E4. Standard Specifications
AC10 AC20 AC25 AC30 AC40 AC40-06 AC50 Model Air filter AF40-06 AF10 AF20 AF30 AF30 AF40 AF50 Component Regulator AR40-06 AR10 AR20 AR25 AR30 AR40 AR50 Lubricator AL10 AL20 AL30 AL30 AL40 AL40-06 AL50 Port size M5 1/8, 1/4 1/4, 3/8 1/4, 3/8 1/4, 3/8, 1/2 3/4 3/4, 1 Pressure gauge port size Note 1) 1/16 1/8 1/4 Fluid Air Ambient and fluid temperature Note 2) ­5 to 60°C (with no freezing) Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa Set pressure range 0.05 to 0.7 MPa 0.05 to 0.85 MPa Relief pressure Set pressure + 0.05 MPa Note 3) [at relief flow rate of 0.1 l/min (ANR)] Nominal filtration rating 5 µm Recommended lubricant Class 1 turbine oil (ISO VG32) Bowl material Polycarbonate Bowl guard -- Semi-standard Standard Regulator construction Relieving type Weight (kg) 0.27 0.73 1.95 0.91 1.00 1.74 4.17 AC55 AF60 AR50 AL60
1 AC60 AF60 AR60 AL60
1 4.25 4.34 Note 1) Pressure gauge connection threads are not available for F.R.L. units with a square embedded type pressure gauge or with a digital pressure switch (the AC20 to AC60). Note 2) ­5 to 50°C for the products with the digital pressure switch Note 3) Not applicable for AC10. 2
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series AC10 to AC60
Condition: Inlet pressure 0.7 MPa Flow Characteristics (Representative values)
AC10
0.6 M5 AC20
0.6 Rc 1/4 AC25
0.6 Rc 3/8 Outlet pressure (MPa) Outlet pressure (MPa) Outlet pressure (MPa)
200 400 600 800 0.5 0.4 0.3 0.2 0.1 0 0 0.5 0.4 0.3 0.2 0.1 0 0 0.5 0.4 0.3 0.2 0.1 0 0 25 Flow rate (l/min (ANR)) 50 75 100 125 150 Flow rate (l/min (ANR)) Flow rate (l/min (ANR)) 500 1000 1500 AC30
0.6 Rc 3/8 AC40
0.6 Rc 1/2 AC40-06
0.6 Rc 3/4 Outlet pressure (MPa) Outlet pressure (MPa) Outlet pressure (MPa)
1000 2000 3000 0.5 0.4 0.3 0.2 0.1 0 0 0.5 0.4 0.3 0.2 0.1 0 0 0.5 0.4 0.3 0.2 0.1 0 0 Flow rate (l/min (ANR)) 500 1000 1500 Flow rate (l/min (ANR)) 1000 Flow rate (l/min (ANR)) 2000 3000 4000 5000 AC50
0.6 Rc 1 AC55
0.6 Rc 1 AC60
0.6 Rc 1 Outlet pressure (MPa) Outlet pressure (MPa) 0.5 0.4 0.3 0.2 0.1 0 0 2000 4000 6000 8000 10000 0.5 0.4 0.3 0.2 0.1 0 2000 4000 6000 8000 10000 Outlet pressure (MPa) 0.5 0.4 0.3 0.2 0.1 0 Flow rate (l/min (ANR)) 0 Flow rate (l/min (ANR)) 0 2000 Flow rate (l/min (ANR)) 4000 6000 8000 10000 Pressure Characteristics (Representative values)
AC10
0.3 Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) AC20
0.25 AC25
Outlet pressure (MPa) Set point
0.25 Outlet pressure (MPa) 0.25 Set point Outlet pressure (MPa) Set point 0.2 0.2 0.2 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Inlet pressure (MPa) Inlet pressure (MPa) Inlet pressure (MPa) AC30
0.25 AC40
Outlet pressure (MPa) Set point
0.25 AC40-06
Outlet pressure (MPa) Set point
0.25 Outlet pressure (MPa) Set point 0.2 0.2 0.2 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Inlet pressure (MPa) Inlet pressure (MPa) Inlet pressure (MPa) 3
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Series AC10 to AC60 Pressure Characteristics (Representative values)
AC50
0.25 Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa, Flow rate 20 l/min (ANR) AC55
Outlet pressure (MPa) Set point
0.25 AC60
Outlet pressure (MPa) Set point
0.25 Outlet pressure (MPa) Set point 0.2 0.2 0.2 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.15 0 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Inlet pressure (MPa) Inlet pressure (MPa) Inlet pressure (MPa) Specific Product Precautions
Mounting and Adjustment Selection Caution
1. A knob cover is available to prevent careless operation of the knob. Refer to "Features 1" for details. Warning
Piping
1. Float type auto drain Operate under the following conditions to avoid malfunction. · Operating compressor: 0.75 kW (100 l/min (ANR)) or more. When using 2 or more auto drains, multiply the value above by the number of auto drains to find the capacity of the compressors you will need. For example, when using 2 auto drains, 1.5 kW (200 l/min (ANR)) of compressor capacity is required. · Operating pressure: 0.1 MPa or more. · Operating pressure for AD17/27: 0.1 MPa or more. · Operating pressure for AD37/47: 0.15 MPa or more. 2. Use a regulator or filter regulator with backflow mechanism when mounting a 3-port valve for residual pressure release on the IN side to ensure the release of the residual pressure. Otherwise, residual pressure will not be fully released. Warning
1. When mounting a check valve, make sure the arrow (IN side) points in the correct direction of air flow. Air Supply
1. Use an air filter with 5 µm or less filtration rating on the inlet side of the valve to avoid any damage to the seat caused by dust when mounting a 3-port valve for residual pressure release on the inlet side. Caution Caution
1. When releasing air at the intermediate position using a Tinterface on the inlet side of the lubricator, lubricant may back flow. Therefore, releasing air that does not contain traces of lubricant is not possible. To release air that does not contain traces of lubricant, use a check valve (the AKM series) on the inlet side of the lubricator to prevent a back flow of the lubricant. 2. Mounting a 3-port valve for residual pressure release on the IN side of the lubricator can cause lubricant to back flow. Take measures to prevent lubricant from splashing by installing a filter on the EXH port. 3. An F.R.L. unit shipped from the plant has its model number labeled. However, components that are combined together during the distribution process do not have a label on them. 4
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series AC10
Dimensions
AC10, AC20 to AC60 P2
(Pressure gauge port size) AC25 to AC60 P2
(Pressure gauge port size) A
R2 A
R 2 J M F N J M F N C Q1 V Q1 Q1 V Q2 K K IN OUT IN OUT R1 Q1 OUT 2-P1 (Port size) Min. clearance for maintenance U B OUT R1 S 2-P1 (Port size) Min. clearance for maintenance U S G Drain Air Filter Regulator Lubricator G E Drain Air Filter Regulator Lubricator Applicable model Option AC20 to AC60
Square embedded type pressure gauge Digital pressure switch AC10 to AC60
Round type pressure gauge J H
Dimensions Centre of piping J H H
Centre of piping J
Centre of piping Applicable model
Optional/Semi-standard specifications AC10, AC20
With auto drain (N.C.) Metal bowl AC20
With drain guide With auto drain (N.O./N.C.) Metal bowl AC25 to AC60
Metal bowl with level gauge With drain guide Drain cock with barb fitting B B B O S M5 1/8 ø10 One-touch Width across flats 14 fitting Standard specifications S B Dimensions N.O.: Black N.C.: Gray
O B B B 1/4 Width across flats 17 Optional specifications
Square type pressure gauge Digital pressure gauge Barb fitting Applicable tubing: T0604 Model Round type pressure gauge P1 AC10 AC20 AC25 AC30 AC40 AC40-06 AC50 AC55 AC60
M5 1/8, 1/4 1/4, 3/8 1/4, 3/8 1/4, 3/8, 1/2 3/4 3/4, 1 1 1 P2
1/16 1/8 1/8 1/8 1/4 1/4 1/4 1/4 1/4 A
87 126 167 167 220 235 282 292 297 B
85 123 153 153 187 187 264 279 280 C
26 36 38 38 40 38 43 45 46 E
-- -- 30 30 38 38 45 47.5 47.5 F
28 41.5 55 55 72.5 77.5 93 98 98 G
35 60 80 80 110 110 110 110 110 J
13 28.5 27.5 29.5 34 34 43.5 43.5 43.5 K
0 2 Note) 0 3.5 3.5 3 3.3 3.3 3.3 H
-- 28 28 28 28 28 28 28 28 J
-- 29.5 28.5 30.5 35 35 44.5 44.5 44.5 H
-- 27.8 27.8 27.8 27.8 27.8 27.8 27.8 27.8 J
-- 40 39 41 45 45 55 55 55 H
ø26 ø37.5 ø37.5 ø37.5 ø42.5 ø42.5 ø42.5 ø42.5 ø42.5 J
26 65 64 66 74 74 84 84 84 Optional specifications Model Bracket mount Semi-standard specifications With auto drain With barb fitting With drain guide Metal bowl
Metal bowl with level gauge M AC10 AC20 AC25 AC30 AC40 AC40-06 AC50 AC55 AC60
25 30 41 41 50 50 70 70 70 N
31 43 57 57 75 80 96 96 101 Q1
20 24 35 35 40 40 50 50 50 Q2
27 33 -- -- -- -- -- -- -- R1
4.5 5.5 7 7 9 9 11 11 11 R2
ø4.5 ø5.5 ø7 ø7 ø9 ø9 ø11 ø11 ø11 S
7 12 14 14 18 18 20 20 20 U
2.8 3.2 4 4 4 4.6 6.4 6.4 6.4 V
24.5 29 41 41 48 48 60 60 60 B
104 141 194 194 226 226 303 318 319 B
-- -- 161 161 195 195 272 287 288 B
-- 127 160 160 194 194 271 286 287 B
85 123 166 166 200 200 276 292 293 B
-- -- 186 186 220 220 296 312 313 Note) For the AC20 only, the position of the pressure gauge is above the centre of the piping. 5 Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com B L C 6
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Filter Regulator + Lubricator AC10A to AC60A
How to Order JIS Symbol Filter Regulator Lubricator AC 30 A 03 DE
Symbol Description · Option / Semi-standard: Select one each for a to l. · Option / Attachment / Semi-standard symbol: Enter them alphanumerically. Example) AC30A-F03DE1-KSV-136NR Body size 10
Thread type Metric thread (M5) Rc NPT G M5 1/8 1/4 3/8 1/2 3/4 1 Without auto drain Float type auto drain (N.C.) Float type auto drain (N.O.) Without pressure gauge Square embedded type pressure gauge (with limit indicator) Round type pressure gauge (without limit indicator) Round type pressure gauge (with limit indicator) Output: NPN output / Electrical entry: Wiring bottom entry Output: NPN output / Electrical entry: Wiring top entry Output: PNP output / Electrical entry: Wiring bottom entry Output: PNP output / Electrical entry: Wiring top entry Without attachment Mounting position: AW+K+AL Without attachment 20 30 40 50 60 N Note 1) F Note 2) M5 01 02 03 04 06 10 + Port size +
- a Float type auto drain +
Note 3) C D
- Option Pressure gauge b Digital pressure switch E G E1 E2 E3 E4 +
- c Attachment Check valve +
d Pressure switch 3-port valve for e residual pressure release K Note 4) S Note 5) Mounting position: AW+S+AL +
- +
- V Without attachment Mounting position: AW+AL+V 0.05 to 0.85 MPa set f Set pressure 1 Note 6) 0.02 to 0.2 MPa set +
- Semi-standard g Bowl 2 6 8 C 6C +
- Polycarbonate bowl Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard Nylon bowl with bowl guard With drain cock Drain guide 1/8 Drain guide 1/4 Drain cock with barb fitting: For ø6 x ø4 nylon tube h Filter regulator J Note 8) Drain port Note 7) W Note 9) 7
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Series AC10A to AC60A AC20A AC40A Symbol
Lubricator Lubricant discharge port Description Body size 10
i - 20 30 40 50 60 +
- 3 Without drain cock Lubricator with drain cock Relieving type Non-relieving type Flow direction: Left to right Flow direction: Right to left Name plate and pressure gauge in SI units: MPa
Note 12) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Semi-standard j Exhaust mechanism +
- N k Flow direction +
l Pressure unit R Z Note 10) Name plate, caution plate for bowl, and pressure gauge in imperial units (PSI, °F) ZA Note 11) Digital pressure switch: With unit switching function
Note 6) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. When the pressure gauge is attached, a 0.2 MPa pressure gauge will be fitted. Note 7) Float type auto drain: The combination between C or D is not available with the drain port options. Note 8) Without a valve function Note 9) Metal bowl: The combination of 2 or 8 cannot be selected with W. Note 10) For thread type: M5 and NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) The digital pressure switch will be equipped with the unit switching function, setting to PSI initially. Note 1) Drain guide is NPT1/8 (applicable to the AC20A) and NPT1/4 (applicable to the AC30A to AC60A). The exhaust port for auto drain comes with a ø3/8" One-touch fitting (applicable to the AC30A to AC60A). Note 2) Drain guide is G1/8 (applicable to the AC20A) and G1/4 (applicable to the AC30A to AC60A). Note 3) Option G is not assembled and is supplied loose at the time of shipment. Note 4) Not available with piping port size 06. Note 5) The bracket position varies depending on the pressure switch mounting. Note 11) For options: E1, E2, E3, E4. This product is for overseas use only according to the new Measurement Law. (The SI unit is provided for use in Japan.) Note 12) : For thread type: M5 and NPT only Note 13) : Combination available for options: E1, E2, E3, E4. Standard Specifications
Model Component Port size Pressure gauge port size Note 1) Fluid Ambient and fluid temperature Note 2) Proof pressure Maximum operating pressure Set pressure range Relief pressure Nominal filtration rating Recommended lubricant Bowl material Bowl guard Regulator construction Weight (kg) 0.20 0.59 0.75 -- Semi-standard Relieving type 1.41 1.46 3.33 3.40 0.05 to 0.7 MPa Set pressure + 0.05 MPa
Note 3) AC10A AW10 AL10
M5 1/16 AC20A AW20 AL20
1/8, 1/4 1/8 AC30A AW30 AL30
1/4, 3/8 AC40A AW40 AL40
1/4, 3/8, 1/2 Air AC40A-06 AW40-06 AL40-06
3/4 1/4 AC50A AW60 AL50
3/4, 1 AC60A AW60 AL60
1 Filter regulator Lubricator ­5 to 60°C (with no freezing) 1.5 MPa 1.0 MPa 0.05 to 0.85 MPa [at relief flow rate of 0.1 l/min (ANR)] 5 µm Class 1 turbine oil (ISO VG32) Polycarbonate Standard Note 1) Pressure gauge connection threads are not available for F.R.L. units with a square embedded type pressure gauge or with a digital pressure switch (the AC20A to AC60A). Note 2) ­5 to 50°C for the products with the digital pressure switch Note 3) Not applicable for AC10A. 8
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series AC10A
Dimensions
AC10A, AC20A to AC60A AC30A to AC60A
P2
(Pressure gauge port size) 2-P1 (Port size) P2
(Pressure gauge port size) A J M
2-P1 (Port size) J M F F A R2 C K Q1 V IN OUT K Q1 V C R2 IN OUT Q1 Q2 B Q1 OUT OUT R1 U
Min. clearance for maintenance S U S G Drain Filter Lubricator Regulator Min. clearance for maintenance E G Drain Filter Regulator Lubricator Applicable model Option AC20A to AC60A
Square embedded type pressure gauge Digital pressure switch AC10A to AC60A
Round type pressure gauge J H H
Dimensions Centre of piping J H
Centre of piping J
Centre of piping Applicable model
Optional/Semi-standard specifications AC10A, AC20A
With auto drain (N.C.) Metal bowl AC20A
With drain guide With auto drain (N.O./N.C.) Metal bowl AC30A to AC60A
Metal bowl with level gauge With drain guide Drain cock with barb fitting B B R1 B B O S M5 1/8 ø10 One-touch Width across flats 14 fitting Standard specifications S B Dimensions N.O.: Black N.C.: Gray
O B B B 1/4 Width across flats 17 Optional specifications
Square type pressure gauge Digital pressure gauge Barb fitting Applicable tubing: T0604 Model Round type pressure gauge P1 M5 AC10A 1/8, 1/4 AC20A 1/4, 3/8 AC30A 1/4, 3/8, 1/2 AC40A 3/4 AC40A-06 3/4, 1 AC50A 1 AC60A P2
1/16 1/8 1/8 1/4 1/4 1/4 1/4 A
56 83 110 145 155 191 196 B Note)
108 160 201 239 242 409 409 C
48 73 86 92 93 175 175 E
-- -- 30 38 38 -- -- F
28 41.5 55 72.5 77.5 98 98 G
35 60 80 110 110 110 110 J
13 26 29.5 37.5 37.5 43.5 43.5 K
0 5 3.5 1.5 1.2 3.2 3.2 H
-- 28 28 28 28 28 28 J
-- 27 30.5 38.5 38.5 44.5 44.5 H
-- 27.8 27.8 27.8 27.8 27.8 27.8 J
-- 37.5 41 49 49 61.5 61.5 H
ø26 ø37.5 ø37.5 ø42.5 ø42.5 ø42.5 ø42.5 J
26 63 66 76 76 84 84 Optional specifications Model Bracket mount Semi-standard specifications With auto drain With barb fitting With drain guide Metal bowl
Metal bowl with level gauge M AC10A AC20A AC30A AC40A AC40A-06 AC50A AC60A
25 30 41 50 50 70 70 Q1
20 24 35 40 40 50 50 Q2
27 33 -- -- -- -- -- R1
4.5 5.5 7 9 9 11 11 R2
ø4.5 ø5.5 ø7 ø9 ø9 ø11 ø11 S
7 12 14 18 18 20 20 U
2.8 3.2 4 4 4.6 6.4 6.4 V
24.5 29 41 48 48 60 60 B
125 177 242 278 282 448 448 B
-- -- 209 247 251 417 417 B
-- 164 208 246 249 416 416 B
107 160 214 252 255 422 422 B
-- -- 234 272 275 442 442 Note) The total length of B dimension is the length when the filter regulator handle is unlocked. 9
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com B 10
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Air Filter + Regulator AC10B to AC60B
How to Order JIS Symbol Air Filter Regulator AC 30 B 03 DE
Symbol Description · Option / Semi-standard: Select one each for a to j. · Option / Attachment / Semi-standard symbol: Enter them alphanumerically. Example) AC30B-F03DE1-SV-16NR Body size 10
Thread type Metric thread (M5) Rc NPT G M5 1/8 1/4 3/8 1/2 3/4 1 Without auto drain Float type auto drain (N.C.) Float type auto drain (N.O.) Without pressure gauge Square embedded type pressure gauge (with limit indicator) Round type pressure gauge (without limit indicator) Round type pressure gauge (with limit indicator) Output: NPN output / Electrical entry: Wiring bottom entry Output: NPN output / Electrical entry: Wiring top entry Output: PNP output / Electrical entry: Wiring bottom entry Output: PNP output / Electrical entry: Wiring top entry Without attachment 20 25 30 40 50 55 60 N Note 1) F Note 2) M5 01 02 03 04 06 10 + Port size +
- a Float type auto drain +
Note 3) C D
- Option Pressure gauge b Digital pressure switch E G E1 E2 E3 E4 +
- Attachment c Pressure switch T-interface
3-port valve for release S Note 4) Mounting position: AF+S+AR T Note 4) Mounting position: AF+T+AR +
- Without attachment d residual pressure V Mounting position: AF+AR+V V1 Note 5) Mounting position: V+AF+ARK +
- e Set pressure 0.05 to 0.85 MPa set 1 Note 6) 0.02 to 0.2 MPa set +
- Semi-standard f Bowl 2 6 8 C 6C + Polycarbonate bowl Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard Nylon bowl with bowl guard With drain cock Drain guide 1/8 Filter Note 8) g J Drain port Note 7) Drain guide 1/4 W Note 9) Drain cock with barb fitting: For ø6 x ø4 nylon tube 11
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Series AC10B to AC60B AC20B AC40B Symbol Relieving type Non-relieving type Description Body size 10
h Semi-standard Exhaust mechanism Flow direction 20 25 30 40 50 55 60 +
- N i +
j Pressure unit R Flow direction: Left to right Flow direction: Right to left Name plate and pressure gauge in SI units: MPa
Note 12) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Note 12) Note 13) Z Note 10) Name plate, caution plate for bowl, and pressure gauge in imperial units (PSI, °F) ZA Note 11) Digital pressure switch: With unit switching function
Note 5) In this configuration the regulator is equipped with a back from mechanism. Additionally, for safety purposes, please check that the pressure on the outlet side is at atmospheric pressure after the pressure on the outlet side is exhausted, by using a pressure gauge, etc. Note 6) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. When the pressure gauge is attached, a 0.2 MPa pressure gauge will be fitted. Note 7) Float type auto drain: The combination between C or D is not available with the drain port options. Note 8) Without a valve function Note 1) Drain guide is NPT1/8 (applicable to the AC20B) and NPT1/4 (applicable to the AC25B to AC60B). The exhaust port for auto drain comes with a ø3/8" One-touch fitting (applicable to the AC25B to AC60B). Note 2) Drain guide is G1/8 (applicable to the AC20B) and G1/4 (applicable to the AC25B to AC60B). Note 3) Option G is not assembled and is supplied loose at the time of shipment. Note 4) The bracket position varies depending on the Tinterface or the pressure switch mounting. Note 9) Metal bowl: The combination of 2 or 8 cannot be selected with W. Note 10) For thread type: M5 and NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) The digital pressure switch will be equipped with the unit switching function, setting to PSI initially. Note 11) For options: E1, E2, E3, E4. This product is for overseas use only according to the new Measurement Law. (The SI unit is provided for use in Japan.) Note 12) : For thread type: M5 and NPT only Note 13) : Combination available for options: E1, E2, E3, E4. Standard Specifications
Model Component Port size Pressure gauge port size Note 1) Fluid Ambient and fluid temperature Note 2) Proof pressure Maximum operating pressure Set pressure range Relief pressure Nominal filtration rating Bowl material Bowl guard Regulator construction Weight (kg) -- 0.16 0.51 0.55 0.63 Semi-standard Relieving type 1.12 1.16 2.44 2.45 2.54 0.05 to 0.7 MPa Set pressure + 0.05 MPa
Note 3) AC10B AF10 AR10
M5 1/16 AC20B AF20 AR20
1/8, 1/4 AC25B AF30 AR25
1/4, 3/8 1/8 AC30B AF30 AR30
1/4, 3/8 AC40B AF40 AR40
1/4, 3/8, 1/2 Air AC40B-06 AF40-06 AR40-06
3/4 AC50B AF50 AR50
3/4, 1 1/4 AC55B AF60 AR50
1 AC60B AF60 AR60
1 Air filter Regulator ­5 to 60°C (with no freezing) 1.5 MPa 1.0 MPa 0.05 to 0.85 MPa [at relief flow rate of 0.1 l/min (ANR)] 5 µm Polycarbonate Standard Note 1) Pressure gauge connection threads are not available for F.R.L. units with a square embedded type pressure gauge or with a digital pressure switch (the AC10B to AC60B). Note 2) ­5 to 50°C for the products with the digital pressure switch Note 3) Not applicable for AC10B. 12
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series AC10B
Dimensions
AC10B, AC20B
J M to AC60B (Pressure gauge port size) P2 AC25B to AC60B
J M F P2
(Pressure gauge port size) A
R 2 A
R2 F Q1 V Q1 V K C IN OUT K IN OUT Q1 Q2 Q1 B R1 2-P1 (Port size) Min. clearance for maintenance R1 U S 2-P1 (Port size) U S G Drain Air Filter Regulator Min. clearance for maintenance E G Drain Air Filter Regulator Applicable model Option AC20B to AC60B
Square embedded type pressure gauge Digital pressure switch AC10B to AC60B
Round type pressure gauge J H
Dimensions Centre of piping J H H
Centre of piping J
Centre of piping Applicable model
Optional/Semi-standard specifications AC10B, AC20B
With auto drain (N.C.) Metal bowl AC20B
With drain guide With auto drain (N.O./N.C.) Metal bowl AC25B to AC60B
Metal bowl with level gauge With drain guide Drain cock with barb fitting B B B O S M5 1/8 ø10 One-touch Width across flats 14 fitting Standard specifications S B Dimensions N.O.: Black N.C.: Gray
O B B B 1/4 Width across flats 17 Optional specifications
Square type pressure gauge Digital pressure gauge Barb fitting Applicable tubing: T0604 Model Round type pressure gauge P1 M5 AC10B 1/8, 1/4 AC20B 1/4, 3/8 AC25B 1/4, 3/8 AC30B 1/4, 3/8, 1/2 AC40B 3/4 AC40B-06 3/4, 1 AC50B 1 AC55B 1 AC60B P2
1/16 1/8 1/8 1/8 1/4 1/4 1/4 1/4 1/4 A
56 83 110 110 145 155 186 191 196 B
71 114 143 146 183 185 263 277 280 C
11 26.5 28 31 36 36 43 43 46 E
-- -- 30 30 38 38 45 47.5 47.5 F
28 41.5 55 55 72.5 77.5 93 98 98 G
25 40 50 50 75 75 20 20 20 J
13 28.5 27.5 29.5 34 34 43.5 43.5 43.5 K
0 2 Note) 0 3.5 3.5 3 3.3 3.3 3.3 H
-- 28 28 28 28 28 28 28 28 J
-- 29.5 28.5 30.5 35 35 44.5 44.5 44.5 H
-- 27.8 27.8 27.8 27.8 27.8 27.8 27.8 27.8 J
-- 40 39 41 45 45 55 55 55 H
ø26 ø37.5 ø37.5 ø37.5 ø42.5 ø42.5 ø42.5 ø42.5 ø42.5 J
26 65 64 66 74 74 84 84 84 Optional specifications Model Bracket mount Semi-standard specifications With auto drain With barb fitting With drain guide Metal bowl
Metal bowl with level gauge M AC10B AC20B AC25B AC30B AC40B AC40B-06 AC50B AC55B AC60B
25 30 41 41 50 50 70 70 70 Q1
20 24 35 35 40 40 50 50 50 Q2
27 33 -- -- -- -- -- -- -- R1
4.5 5.5 7 7 9 9 11 11 11 R2
ø4.5 ø5.5 ø7 ø7 ø9 ø9 ø11 ø11 ø11 S
7 12 14 14 18 18 20 20 20 U
2.8 3.2 4 4 4 4.6 6.4 6.4 6.4 V
24.5 29 41 41 48 48 60 60 60 B
89 132 184 187 222 224 303 316 319 B
-- -- 151 154 191 193 271 285 288 B
-- 118 150 153 190 192 270 284 287 B
70 114 156 159 196 198 277 290 293 B
-- -- 176 179 216 218 297 310 313 Note) For the AC20B only, the position of the pressure gauge is above the centre of the piping. 13
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com B B C 14
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Air Filter + Mist Separator + Regulator AC20C to AC40C
How to Order JIS Symbol Air Filter Mist Separator Regulator AC 30 C 03 DE
Symbol Description · Option / Semi-standard: Select one each for a to j. · Option / Attachment / Semi-standard symbol: Enter them alphanumerically. Example) AC30C-F03DE1-SV-16NR Body size 20
Thread type 25 30 40 N Note 1) F Note 2) 01 02 03 04 06 + Rc NPT G 1/8 1/4 3/8 1/2 3/4 Without auto drain Float type auto drain (N.C.) Float type auto drain (N.O.) Without pressure gauge Square embedded type pressure gauge (with limit indicator) Round type pressure gauge (with limit indicator) Output: NPN output / Electrical entry: Wiring bottom entry Output: NPN output / Electrical entry: Wiring top entry Output: PNP output / Electrical entry: Wiring bottom entry Output: PNP output / Electrical entry: Wiring top entry Without attachment Port size +
- a Float type auto drain Note 3) +
Pressure gauge b Digital pressure switch - C D Option E G E1 E2 E3 E4 +
- Attachment c Pressure switch T-interface S Note 4) Mounting position: AF+AFM+S+AR T Note 4) Mounting position: AF+AFM+T+AR +
- d residual pressure
release 3-port valve for Without attachment Mounting position: AF+AFM+AR+V V V1 Note 5) Mounting position: V+AF+AFM+ARK +
- e Set pressure 0.05 to 0.85 MPa set 1 Note 6) 0.02 to 0.2 MPa set +
- f Semi-standard Bowl 2 6 8 C 6C + Polycarbonate bowl Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard Nylon bowl with bowl guard With drain cock Drain guide 1/8 Filter g J Note 8) Drain port Note 7) Drain guide 1/4 W Note 9) Drain cock with barb fitting: For ø6 x ø4 nylon tube +
- h Exhaust mechanism +
- N Relieving type Non-relieving type Flow direction: Left to right Flow direction: Right to left i Flow direction R 15
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Series AC20C to AC40C AC20C AC40C Symbol Description Body size 20
Semistandard 25
Note 12) Note 13) 30
Note 12) Note 13) 40
Note 12) Note 13) j Pressure unit Name plate and pressure gauge in SI units: MPa
Note 12) Note 13) Z Note 10) Name plate, caution plate for bowl, and pressure gauge in imperial units (PSI, °F) ZA Note 11) Digital pressure switch: With unit switching function
Note 5) In this configuration the regulator is equipped with a backflow mechanism. Additionally, for safety purposes, please check that the pressure on the outlet side is at atmospheric pressure after the pressure on the outlet side is exhausted, by using a pressure gauge, etc. Note 6) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. When the pressure gauge is attached, a 0.2 MPa pressure gauge will be fitted. Note 7) Float type auto drain: The combination between C or D is not available with the drain port options. Note 8) Without a valve function Note 1) Drain guide is NPT1/8 (applicable to the AC20C) and NPT1/4 (applicable to the AC30C to AC40C). The exhaust port for auto drain comes with ø3/8" One-touch fitting (applicable to the AC30C to AC40C). Note 2) Drain guide is G1/8 (applicable to the AC20C) and G1/4 (applicable to the AC30C to AC40C). Note 3) Option G is not assembled and is supplied loose at the time of shipment. Note 4) The bracket position varies depending on the Tinterface or the pressure switch mounting. Note 9) Metal bowl: The combination of 2 or 8 cannot be selected with W. Note 10) For thread type: NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) The digital pressure switch will be equipped with the unit switching function, setting to PSI initially. Note 11) For options: E1, E2, E3, E4. This product is for overseas use only according to the new Measurement Law. (The SI unit is provided for use in Japan.) Note 12) : For thread type: NPT only Note 13) : Combination available for options: E1, E2, E3, E4. Standard Specifications
Model Air filter Component Port size Pressure gauge port size Note 1) Fluid Ambient and fluid temperature Proof pressure Maximum operating pressure Minimum operating pressure Set pressure range Relief pressure Nominal filtration rating Outlet side oil mist concentration Rated flow (l/min (ANR)) Bowl material Bowl guard Regulator construction Weight (kg) 0.74 0.88 Semi-standard 0.95
Note 3) Note 2) AC20C AF20 AFM20 AR20
1/8, 1/4 AC25C AF30 AFM30 AR25
1/4, 3/8 1/8 AC30C AF30 AFM30 AR30
1/4, 3/8 Air ­5 to 60°C (with no freezing) 1.5 MPa 1.0 MPa 0.05 MPa 0.05 to 0.85 MPa AC40C AF40 AFM40 AR40
1/4, 3/8, 1/2 1/4 AC40C-06 AF40-06 AFM40-06 AR40-06
3/4 Regulator Lubricator Set pressure + 0.05 MPa Note 3) [at relief flow rate of 0.1 l/min (ANR)] AF: 5 µm, AFM: 0.3 µm (95% filtered particle size) Max. 1.0 mg/m3 (ANR) ( 0.8 ppm) Note 4) 200 450 Polycarbonate 450 Standard Relieving type 1.76 1.83
Note 5) 1100 1100 Note 1) Pressure gauge connection threads are not available for F.R.L. units with a square embedded type pressure gauge or with a digital pressure switch (the AC20C to AC40C). Note 2) ­5 to 50°C for the products with the digital pressure switch. Note 3) Conditions: Mist separator inlet pressure: 0.7 MPa; The rated flow varies depending on the inlet pressure. Keep the air flow within the rated flow to prevent an outflow of lubricant to the outlet side. Note 4) When the compressor oil mist discharge concentration is 30 mg/m3 (ANR). Note 5) Bowl O-ring and other O-rings are slightly lubricated. 16
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series AC20C
Dimensions
AC20C to AC40C AC25C to AC40C-06
P2 P2
(Pressure gauge port size) (Pressure gauge port size) A J M F N A J M F N
R2 R2
C Q1 Q1 Q2 V K IN OUT K Q1 V C IN OUT Min. clearance for maintenance G Drain Air Filter Drain Mist Regulator Separator Min. clearance for maintenance G E Drain Air Filter Drain Mist Separator Regulator Applicable model Option Square embedded type pressure gauge AC20C to AC40C-06
Digital pressure switch Round type pressure gauge J H
Dimensions Centre of piping J H H
Centre of piping J
Centre of piping Applicable model
Optional/Semi-standard specifications AC20C
With auto drain (N.C.) Metal bowl With drain guide With auto drain (N.O./N.C.) Metal bowl AC25C to AC40C-06
Metal bowl with level gauge With drain guide Drain cock with barb fitting R1 2-P1 (Port size) B Q1 U R1 S 2-P1 (Port size) U S B B B O S M5 1/8 ø10 One-touch Width across flats 14 fitting Standard specifications S B Dimensions N.O.: Black N.C.: Gray
O B B B 1/4 Width across flats 17 Optional specifications
Square type pressure gauge Digital pressure gauge Barb fitting Applicable tubing: T0604 Model Round type pressure gauge P1 1/8, 1/4 AC20C 1/4, 3/8 AC25C 1/4, 3/8 AC30C 1/4, 3/8, 1/2 AC40C 3/4 AC40C-06 P2
1/8 1/8 1/8 1/4 1/4 A
126 167 167 220 235 B
114 143 146 183 185 C
26.5 28 31 36 36 E
-- 30 30 38 38 F
41.5 55 55 72.5 77.5 G
45 50 50 75 75 J
28.5 27.5 29.5 34 34 K
2 Note) 0 3.5 3.5 3 H
28 28 28 28 28 J
29.5 28.5 30.5 35 35 H
27.8 27.8 27.8 27.8 27.8 J
40 39 41 45 45 H
ø37.5 ø37.5 ø37.5 ø42.5 ø42.5 J
65 64 66 74 74 Optional specifications Model Bracket mount Semi-standard specifications With auto drain With barb fitting With drain guide Metal bowl
Metal bowl with level gauge M AC20C AC25C AC30C AC40C AC40C-06
30 41 41 50 50 N
43 57 57 75 80 Q1
24 35 35 40 40 Q2
33 -- -- -- -- R1
5.5 7 7 9 9 R2
ø5.5 ø7 ø7 ø9 ø9 S
12 14 14 18 18 U
3.2 4 4 4 4.6 V
29 41 41 48 48 B
132 184 187 222 224 B
-- 151 154 191 193 B
118 150 153 190 192 B
114 156 159 196 198 B
-- 176 179 216 218 Note) For the AC20C only, the position of the pressure gauge is above the centre of the piping. 17
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com B B 18
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Filter Regulator + Mist Separator AC20D to AC40D
How to Order JIS Symbol Filter Regulator Mist Separator AC 30 D 03 DE
Symbol Description · Option / Semi-standard: Select one each for a to j. · Option / Attachment / Semi-standard symbol: Enter them alphanumerically. Example) AC30D-F03DE1-SV-16NR Body size 20
Thread type 30 40 N Note 1) F Note 2) 01 02 03 04 06 + Rc NPT G 1/8 1/4 3/8 1/2 3/4 Without auto drain Float type auto drain (N.C.) Float type auto drain (N.O.) Without pressure gauge Square embedded type pressure gauge (with limit indicator) Round type pressure gauge (with limit indicator) Output: NPN output / Electrical entry: Wiring bottom entry Output: NPN output / Electrical entry: Wiring top entry Output: PNP output / Electrical entry: Wiring bottom entry Output: PNP output / Electrical entry: Wiring top entry Without attachment Port size +
- a Float type auto drain Note 3) +
Pressure gauge b Digital pressure switch - C D Option E G E1 E2 E3 E4 +
- Attachment c Pressure switch
3-port valve for release S Note 4) Mounting position: AW+S+AFM +
- Without attachment d residual pressure Mounting position: AW+AFM+V V V1 Note 5) Mounting position: V+AWK+AFM +
- e Set pressure 0.05 to 0.85 MPa set 1 Note 6) 0.02 to 0.2 MPa set +
- f Semi-standard Bowl 2 6 8 C 6C + Polycarbonate bowl Metal bowl Nylon bowl Metal bowl with level gauge With bowl guard Nylon bowl with bowl guard With drain cock Filter regulator Drain guide 1/8 g Mist separator J Note 8) Drain guide 1/4 Note 7) Drain port W Note 9) Drain cock with barb fitting: For ø6 x ø4 nylon tube +
- h Exhaust mechanism Flow direction +
- N Relieving type Non-relieving type Flow direction: Left to right Flow direction: Right to left i R 19
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Air Combination Series AC20D to AC40D AC20D AC40D Symbol Description Body size 20
Semistandard 30
Note 12) Note 13) Note 12) Note 13) 40
Note 12) Note 13) j Pressure unit Name plate and pressure gauge in SI units: MPa Z Note 10) Name plate, caution plate for bowl, and pressure gauge in imperial units (PSI, °F) ZA Note 11) Digital pressure switch: With unit switching function
Note 5) In this configuration the regulator is equipped with a backflow mechanism. Additionally, for safety purposes, please check that the pressure on the outlet side is at atmospheric pressure after the pressure on the outlet side is exhausted, by using a pressure gauge, etc. Note 6) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2MPa or more. When the pressure gauge is attached, a 0.2 MPa pressure gauge will be fitted. Note 7) Float type auto drain: The combination between C or D is not available with the drain port options. Note 8) Without a valve function Note 1) Drain guide is NPT1/8 (applicable to the AC20D) and NPT1/4 (applicable to the AC30D to AC40D). The exhaust port for auto drain comes with ø3/8" a One-touch fitting (applicable to the AC30D to AC40D). Note 2) Drain guide is G1/8 (applicable to the AC20D) and G1/4 (applicable to the AC30D to AC40D). Note 3) Option G is not assembled and is supplied loose at the time of shipment. Note 4) The bracket position varies depending on the pressure switch mounting. Note 9) Metal bowl: The combination of 2 or 8 cannot be selected with W. Note 10) For thread type: NPT. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.) The digital pressure switch will be equipped with the unit switching function, setting to PSI initially. Note 11) For options: E1, E2, E3, E4. This product is for overseas use only according to the new Measurement Law. (The SI unit is provided for use in Japan.) Note 12) : For thread type: NPT only Note 13) : Combination available for options: E1, E2, E3, E4. Standard Specifications
Model Component Port size Pressure gauge port size Fluid Ambient and fluid temperature Note 2) Proof pressure Maximum operating pressure Minimum operating pressure Set pressure range Relief pressure Nominal filtration rating Rated flow (l/min (ANR)) Note 3) Outlet side oil mist concentration Bowl material Bowl guard Regulator construction Weight (kg) 0.57 0.74 Semi-standard Relieving type 1.38 1.43 150
Note 1) AC20D AW20 AFM20
1/8, 1/4 1/8 AC30D AW30 AFM30
1/4, 3/8 Air AC40D AW40 AFM40
1/4, 3/8, 1/2 1/4 AC40D-06 AW40-06 AFM40-06
3/4 Filter regulator Mist separator ­5 to 60°C (with no freezing) 1.5 MPa 1.0 MPa 0.05 MPa 0.05 to 0.85 MPa Set pressure + 0.05 MPa Note 3) [at relief flow rate of 0.1 l/min (ANR)] AF: 5 µm, AFM: 0.3 µm (95% filtered particle size) 330
3 800
Note 4) Note 5) 800 Max. 1.0 mg/m (ANR) ( 0.8 ppm) Polycarbonate Standard Note 1) Pressure gauge connection threads are not available for F.R.L. units with a square embedded type pressure gauge or with a digital pressure switch (the AC20D to AC40D). Note 2) ­5 to 50°C for the products with the digital pressure switch Note 3) Conditions: Mist separator inlet pressure: 0.5 MPa; The rated flow varies depending on the inlet pressure keep the air flow within the rated flow to prevent an outflow of lubricant to the outlet side. Note 4) When the compressor oil mist discharge concentration is 30 mg/m3 (ANR). Note 5) Bowl O-ring and other O-rings are slightly lubricated. 20
Courtesy of Steven Engineering, Inc. 230 Ryan Way, South San Francisco, CA 94080-6370 General Inquiries: (800) 670-4183 www.stevenengineering.com Series AC20D
Dimensions
AC20D to AC40D AC30D to AC40D-06
P2 P2
(Pressure gauge port size) 2-P1 (Port size) (Pressure gauge port size) A F A J M
2-P1 (Port size) J M F R2 C Q1 K Q1 V IN K V C OUT IN R 2 OUT Q1 Q2 B Q1 OUT OUT U
Min. clearance for maintenance S R1 U S G Drain Drain Filter Mist Regulator Separator Min. clearance for maintenance G E Drain Filter Regulator Applicable model Option Square embedded type pressure gauge AC20D to AC40D-06
Digital pressure switch Round type pressure gauge J H H
Dimensions Centre of piping J H
Centre of piping J
Centre of piping Applicable model
Optional/Semi-standard spec