Montana DEQ AIR QUALITY PERMIT Luzenac America - Three Forks Mill

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Montana DEQ AIR QUALITY PERMIT Luzenac America - Three Forks Mill

2282-14

Final: 02/23/08
1
AIR QUALITY PERMIT


Issued to: Luzenac America, Inc.

Permit: #2282-14

Three Forks Mill

Administrative Amendment (AA) Request

2150 Bench Road


Received: 11/13/07

Three Forks, MT 59752

Department Decision on AA: 2/7/08



Permit Final: 2/23/08



AFS#: 031-0006







An air quality permit, with conditions, is hereby granted to Luzenac America, Inc. Three Forks Mill
(Luzenac), pursuant to Sections 75-2-204 and 211 of the Montana Code Annotated (MCA), as amended,
and Administrative Rules of Montana (ARM) 17.8.740, et seq., as amended, for the following:

SECTION I:
Permitted Facilities

A.

Plant Location/Permitted Facility

The talc processing plant, including milling, refining, and packaging of talc, is located in
Section 36, Township 2 North, Range 1 East, Gallatin County, Montana. A complete list of
permitted equipment is included in Section I.A. of the permit analysis to this permit.

B.

Current Permit Action

On November 13, 2007, the Department of Environmental Quality (Department) received a
de minimis notification for Luzenac from Rio Tinto Minerals. The notification was for a
project involving the addition of a Jet Mill and an associated natural gas boiler and super
heater. The Jet Mill is subject to 40 CFR 60, Subpart OOO and the boiler is subject to 40
CFR 60, Subpart Dc. In addition, on December 21, 2007, the Department received
notification from Rio Tinto that the Pallet conveyor airwall had been relocated and the name
changed to the Warehouse product airwall. Permit #2282-14 was updated to reflect these
changes.

SECTION II: Conditions and Limitations

A.

Emission Control Requirements

1.

Stack emissions from each grinding mill, screening operation, bucket elevator, belt
conveyor, bagging operation, and storage bin constructed after August 31, 1983, are
limited to 0.05 grams per dry standard cubic meter (g/dscm) (0.022 grains per dry
standard cubic foot (gr/dscf)) of particulate and 7% opacity. This includes, but is not
limited to, the following equipment (40 CFR 60, Subpart OOO and ARM 17.8.340).










2282-14

Final: 02/23/08
2
Emitting
Unit ID
Equipment Name ID
Pollution Control
Device
NSPS
EU004
66" Roller mill M504
Fabric filter baghouse
OOO
EU004
66" Roller mill feed bin V580
Fabric filter baghouse
OOO
EU004
(3) Roller mill packers - PK1554A,B,C
Fabric filter baghouse
OOO
EU004
Roller mill storage bin 1 V1551
Fabric filter baghouse
OOO
EU004
Roller mill storage bin 2 V1552
Fabric filter baghouse
OOO
EU004
Roller mill storage bin 3 V1553
Fabric filter baghouse
OOO
EU004
Roller mill packer bin V1554
Fabric filter baghouse
OOO
EU004
Coarse powder conveying collector V2015 Fabric filter baghouse
OOO
EU004
Coarse powder bulk bag packer bin V2080 Fabric filter baghouse
OOO
EU004
ACM 3 V1140
Fabric filter baghouse
OOO
EU004
ACM 3 feed bin V1180
Fabric filter baghouse
OOO
EU004
(4) MV packers PK1504A,B,C,D
Fabric filter baghouse
OOO
EU004
MV storage bin 1 V1501
Fabric filter baghouse
OOO
EU004
MV storage bin 2 V1502
Fabric filter baghouse
OOO
EU004
MV storage bin 3 V1503
Fabric filter baghouse
OOO
EU004
MV packer bin V1504
Fabric filter baghouse
OOO
EU004
CMV packer bin V1594
Fabric filter baghouse
OOO
EU004
(3) CMV packers PK1596A,B,C
Fabric filter baghouse
OOO
EU004
Silo 4 V404
Fabric filter baghouse
OOO
EU004
Silo 5 V405 (Including Vacuum System 3
V1374)
Fabric filter baghouse
OOO
EU004
Silo 6 V406
Fabric filter baghouse
OOO
EU004
Silo 7 V407
Fabric filter baghouse
OOO
EU004
Packing room fugitive collector V1584
Fabric filter baghouse
OOO
EU004
Crude load-out crusher RC062
Fabric filter baghouse
OOO
EU004
Crude load-out conveyors C061, C063,
C065, C076, C077
Fabric filter baghouse
OOO
EU004
Crude load-out bucket elevator E064
Fabric filter baghouse
OOO
EU004
Crude load-out spout H066
Fabric filter baghouse
OOO
EU004
Product classifier F1760
Fabric filter baghouse
OOO
EU004
FEM holding tank V412
Fabric filter baghouse
OOO
EU004
ZSC holding tank V414
Fabric filter baghouse
OOO
EU004
Coated holding tank V413
Fabric filter baghouse
OOO
EU004
Coated packer bin V1900
Fabric filter baghouse
OOO
EU004
Coating system feed bin V1880
Fabric filter baghouse
OOO
EU004
(3) Coated packers PKR1904A,B,C
Fabric filter baghouse
OOO
EU004
Coated densifier feed bin V1980
Fabric filter baghouse
OOO
EU004
Coated product conveying collector V1850 Fabric filter baghouse
OOO
EU004
Coated Packaging Recovery Collector V199 Fabric filter baghouse
OOO
EU004
Portable railcar feeder/conveyor
None
OOO
EU004
Crude load-out feed hoppers & conveyor
SF060, SF073, C074
None OOO
EU004
Crude load-out crusher hopper baghouse
Fabric filter baghouse
OOO
EU004
Jet Mill product collector
Fabric filter baghouse
OOO
EU004
Jet Mill feed bin
Fabric filter baghouse
OOO

When any of the above sources are exhausted into the packaging building, instead of to
the atmosphere, Luzenac shall not cause to be discharged into the atmosphere, from any
building enclosing any transfer point on a conveyor belt or any other affected facility, any
visible fugitive emissions except emissions from a vent as defined in 40 CFR 60.671 (40
CFR 60, Subpart OOO and ARM 17.8.340).


2282-14

Final: 02/23/08
3
2.

Luzenac shall not cause or authorize to be discharged into the outdoor atmosphere, from
any affected equipment, any visible fugitive emissions that exhibit an opacity of 10% or
greater averaged over 6 consecutive minutes (ARM 17.8.340 and 40 CFR 60, Subpart
OOO).

3.

The following stack emissions are limited to 0.02 gr/dscf of particulate and 20% opacity
for all sources previously covered by Permits #1519, #1703, and #282, including, but not
limited to, the following (ARM 17.8.749):

a.

ACM Mill #1
b.

ACM Mill #2
c.

ACM 50-Ton Feed Bin #1
d.

ACM 50-Ton Feed Bin #2
e.

CMV Silo #1
f.

CMV Silo #2
g.

FEM Classifier #1
h.

FEM Classifier #2
i.

Reclaiming Material Dust Collector
j.

Bulk Loading Trucks
k.

Bulk Loading Rail Cars

4.

Stack emissions from the Rotary Dryer are limited to 10% opacity and 0.057 g/dscm (40
CFR 60, Subpart UUU and ARM 17.8.340).

5.

Fugitive emissions from sources not affected by any New Source Performance Standard
(NSPS) are limited to 20% opacity (ARM 17.8.308). This includes, but is not limited to,
the following sources of fugitive emissions:

a.

Haul Roads
b.

Ore Handling
c.

Ore Storage-Outdoor
d.

Waste Stockpile-Outdoor
e.

Topsoil Stockpiles
f.

Access roads or general plant property

6.

Luzenac shall treat all unpaved portions of the access roads, parking lots, and general
plant area with water and/or chemical dust suppressant as necessary to maintain
compliance with the 20% opacity limitation (ARM 17.8.749).

7.

Luzenac shall operate their control equipment to provide the maximum air pollution
control for which it was designed (ARM 17.8.752).

8.

Luzenac shall install, operate, and maintain baghouses to control emissions from the
following equipment (ARM 17.8.752):

a.

FEM Holding Tank
b.

ZSC Holding Tank
c.

Coating System, including the Coating System Feed Bin, Feeder, Turbulizer, and
Ward Mill
d.

Coated Holding Tank
e.

Packaging System, including Coated Densifier Feed Bin, Densifier #1, Densifier #2,
Packer Bin, and Impeller Packers
f.

Vacuum System #4
g.

Product Classifier

2282-14

Final: 02/23/08
4
9.

Luzenac shall not cause or authorize to be discharged into the atmosphere, from the
Vacuum System #4:

a.

Particulate matter (PM) in excess of 0.02 gr/dscf (ARM 17.8.752)

b.

Visible emissions that exhibit an opacity of 10% or greater (ARM 17.8.752)

10.

Luzenac shall not cause or authorize to be discharged into the atmosphere, from the
Warehouse Product Airwall:

a.

Particulate matter in excess of 0.0044 gr/dscf (ARM 17.8.752 and ARM 17.8.749)

b.

Visible emissions that exhibit an opacity of 10% or greater (ARM 17.8.752 and ARM
17.8.749)

11.

Silane-compound use at the facility shall be li