1994-2001 Dodge 1/2-1 Ton 4x4 7" Suspension lift Installation Instructions

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1994-2001 Dodge 1/2-1 Ton 4x4 7 Suspension lift Installation Instructions Before beginning the installation, read these instructions and the enclosed drivers WARNING
NOTICE thoroughly and completely. Also affix the WARNING decal in passenger compartment in
clear view of all occupants. If any of these items are missing from this instruction packet, do not pro-
ceed with installation, but call SKYJACKER® to obtain needed items. If you have any questions or
reservations about installing this lift kit, call SKYJACKER® at 318-388-0816 for Technical Assistance
or Customer Service departments.
Make sure you park the vehicle on a level concrete or asphalt surface. Many times a vehicle is
uneven (side-to-side) from the factory, but usually not noticed until a lift kit has been installed which
makes the difference more visible. Using a measuring tape, measure the front and rear (both sides)
from the ground up to the center of the fender opening above the axle. Record below for future ref-
erence.
Driver Side Front:
Passenger Side Front:
Driver Side Rear:
Passenger Side Rear:
IMPORTANT NOTES:
Please refer to Parts List to insure that all parts and hardware are received prior to disassembly of
vehicle. If any parts are found to be missing, contact your dealer as soon as possible.
If larger tires (10% more than stock diameter) are installed, speedometer recalibration is necessary
(see Ford dealer or Tire Store).
This lift is determined from the front while only lifting the rear to a position level with the front.
After installation occurs, a qualified alignment facility is required to align the vehicle to factory
specs.
1994-2001 Dodge 1/2-1 Ton 4x4
7 Suspension lift
Installation Instructions
REQUIRED TOOL LIST:
* Metric and Standard wrenches and sockets
* Allen Wrenches
* Assorted Drill Bits
* Bristle Disc
* Floor Jack
* Jack Stands
* Measuring Tape
* Ratchet Strap
* Torsion Bar Tool
* Torque Wrench
* Transmission Jack
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I-D7075 7-03
Pg 1 Kit Box Breakdown:
D7075-DX:
ITEM# DESCRIPTION QTY
DUL75-DX DODGE UPPER LINKS 7" PAIR 1
DLL75-DX DODGE LOWER LINKS 7" PAIR 1
D70CM-5
DODGE 94-01 7" CROSS MEMBER 1
D70FDI-1 DODGE 94-01 7" FRAME DRIVER INNER BRKT
1
D70FPI-2 DODGE 94-01 7" FRAME PASSENGER INNER BRKT
1
D70FPO-3 DODGE 94-01 7" FRAME PASSENGER OUTER BRKT
1
D70FDO-4 DODGE 94-01 7" FRAME DRIVER OUTER BRACKET
1
D70SP-7 DODGE 94-01 7" SKID PLATE 1
DTB70-B
DODGE 94-01 7" TRACK BAR-BRACKET
1
D70TB
DODGE 7" TRACK BAR ASSEMBLED 1
IXR10
INDEXING RING FOR 7" DODGE 1
RBL60 REAR BRAKE LINE DODGE 1
VT53229 VACUUM TUBING-5/32"X29" LON
1
HB-D7075-1 HARDWARE BAG/ D7075 MAIN BAG
1
HB-D7075-BL
HARDWARE BAG BRAKELINE BRACKETS
1
HB-D7SHK SHOCK HARDWARE/ 7" DODGE
1
Hardware Bag Breakdown:
IXR10 Transfer Case Indexing Ring
ITEM# DESCRIPTION QTY
IXR10-S T/C ROTATION RING 1
38X158IRS 3/8 X 1 5/8 STUD 6
38IRFN 3/8"FLANGED NUT
6
38IRW 3/8"BLACK WASHER 6
38X1SHB 3/8 X 1 SOCKET HEAD BOLT
6
LT100 THREAD LOCK COMPOUND 427 1 ML TUBE 1
S343-3 SILICONE,ULTRA BLACK, 3 OZ. 1
HB-D7075-1 Main Hardware Bag
ITEM# DESCRIPTION QTY
58X512FTB 5/8 X 5 1/2 FINE THREAD BOLT
4
12X312FTB 1/2 X 3 1/2 FINE THREAD BOLT
2
12X112FTB 1/2 X 1 1/2 FINE THRD BOLT
4
38X112CTB 3/8 X 1 1/2 COARSE BOLT/GRADE 8 1
58FTN 5/8-18 NYLON INSERT LOCKNUT
4
12FTN 1/2-20 FINE N/I LOCK NUT
6
38CTN 3/8-16 COARSE N/I LOCK NUT
2
12SAEW 1/2 SAE WASHER
8
38SAEW 3/8 SAE WASHER 3
58SAEW 5/8 SAE WASHER
8
Pg
2
I-D7075 916SAEW 9/16 SAE WASHER 4
TS250 SPACER .250" LONG 4
S-FR7D SLEEVE,FRAME,3.125" 4
HB-D7075-BL
Brakeline Hardware
ITEM# DESCRIPTION QTY
DBLE70 BRAKE LINE EXTENSION 2
DVL10 DODGE VACUUM LINE BRACKET-FLAT
1
14X1FTB 1/4 X 1 FINE THREAD BOLT GRD 8 3
516X114FTB 5/16 X 1 1/4 FINE THREAD BOLT
2
14FTN 1/4-28 FINE N/I LOCK NUT
3
516FTN 51/6-24 FINE N/I LOCK NUT
2
14SAEW 1/4 SAE WASHER 5
516SAEW 5/16 SAE WASHER 4
HB-D7SHK
Shock Hardware
ITEM# DESCRIPTION QTY
142118 ES34 SLEEVE/404094 1.62" 4
HOURGLASS 3/4 HOURGLASS 3/4 SHOCK BUSHING 2
D702:
ITEM# DESCRIPTION QTY
D70-TM-B-MAN DODGE 94-01 7" TRANS MT-5 S 1
D70BP-6 DODGE 94-01 7" BUMP STOP-BR 2
D70TM-8 DODGE 94-01 7" TRANS MNT-AU 1
D70TM82 DODGE 94-01 TRANS SPACER PL
1
R224 PAIR ADD-A-LEAFS DODGE 1500 3.625 2
3806 3/8 X 6" TIE BOLTS, PR W/NU 1
916X212X1312U 9/16 X 2 1/2 X 13 1/2 U-BOL
4
RB20 2" REAR BLOCK 2
SBL20-L
2.5" SWAY BAR BRACKET-LEFT
1
SBL20-R 2.5"SWAY BAR BRACKET-RIGHT
1
BP25S 2 1/2" BUMP STOPS TAPERED
2
DS397
DUAL SHOCK KIT D70/75 7" DO 1
DSP2345 DODGE LOWER LINK SKID PLATES 1
7017 OEM STABILIZER W/RED BOOT
1
HB-D702 HARDWARE BAG FOR D702 BOX 1
Note: D702S Box will not contain the R224 Add-a-Leaves. The U-bolts will be part # 916X212X12U
Note: D752 Box will contain 1 pair of Rear Add-a-Leaves part # R370. The U-Bolts will be part # 58X318X1612U
Note: D752S Box will not contain the R370 Add-a-Leaves. The U-bolts will be part # 916X318X1312U
I-D7075
Pg 3 Hardware Bag Breakdown:
DS397 Dual Shock Kit
ITEM# DESCRIPTION QTY
DS397-UL
7"UPPER LEFT SHOCK BRACKET
1
DS397-UR 7"UPPER RIGHT SHOCK BRACKET
1
DS390-BL
BOTTOM LEFT DUAL SHOCK BRACKET
1
DS390-BR BOTTOM RIGHT DUAL SHOCK BRACKET
1
12X3CTB 1/2 X 3 COARSE THREAD BOLT
6
12X40MMB 12 X 40 METRIC BOLT/10.9 2
12CTN 1/2-13 COARSE N/I LOCK NUT
6
12MMN 12 MM NUT (METRIC)
2
12SAEW 1/2 SAE WASHER 22
HB-D702 Hardware Bag
ITEM#