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M165923V.1


TM
M165923V.1


Owners Manual

Instructions for Installation/Set-up, Operation, Servicing, & Storage

Portable, Outdoor Use-Only, Gasoline Generator
10,500 Watt Continuous (13,000 Watt Surge) Capacity

Can be used to power individual appliances plugged directly into the generators outlets, or as a back-
up connection to a buildings power supply (via a professionally installed UL-approved transfer
switch).


WARNING


READ and UNDERSTAND this manual completely before using the generator! Failure to properly set up,
operate, and maintain this generator could result in serious injury or death from carbon monoxide poisoning,
electric shock, fire/explosion, or burns. In particular, be aware of the following hazards:

CO Poisoning
Generators give off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it.
ONLY run generator OUTDOORS and AWAY from building air intakes. NEVER run generator inside any enclosed or
semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs, boats or pick-up truck beds. These
spaces can trap poisonous gases, EVEN if you run a fan or open windows.
Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).
Electric shock / Electrocution
High voltage electricity from generator can kill. DO NOT operate in wet locations. Be sure generator is properly
grounded. Use only UL-listed, outdoor-rated grounded extension cords of proper size.
NEVER plug the generator directly into a wall outlet. ANY connection to a buildings electrical system MUST
ISOLATE THE GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensed
electrician. Otherwise, back feed from the generator into the power grid could kill utility workers.
Fire / Explosion
DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so
engine does not overheat. Exhaust can be extremely hot. Keep muffler at least 7 from all combustible objects.
All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into generator at gas station use
approved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away.

ALWAYS keep a fire extinguisher rated ABC nearby.



STOP!

CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the Power load Planning & Management section
of this manual to determine your power load requirements and then compare to the generators rated capacity.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged. See the Unpacking
& Delivery Inspection section for instructions on whom to contact to report missing or damaged parts.
ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to
your buildings electrical system. See the Installation/Initial Set-Up section for more information about this
requirement.

Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810

ITEM NUMBER: 165923

SERIAL NUMBER: _____________ Hazard Signal Word Definitions


2









Table of Contents


3




Hazard Signal Word Definitions .................................................................................................2
About Your Generator .................................................................................................................4
Specifications .................................................................................................................................6
Safety Label Locations..................................................................................................................7
Machine Component Identification.............................................................................................8
Power Load Planning & Management ........................................................................................10
Installation / Initial Set-Up:
1. Unpacking & Delivery Inspection..........................................................................................12
2. Planning the Power Load........................................................................................................12
3. Set-up as a PORTABLE or BUILDING BACK-UP Power Source ......................................13
4. Selecting a Suitable Site .........................................................................................................16
5. Grounding the Generator........................................................................................................18
6. Battery Installation .................................................................................................................19
Operation:
1. General Safety Rules for Operation .......................................................................................20
2. Preparing for Operation..........................................................................................................23
3. Starting the Engine .................................................................................................................26
4. Checking Generator Output....................................................................................................27
5. Connecting Loads...................................................................................................................28
6. Stopping the Engine ...............................................................................................................28
7. Storage & Exercise .................................................................................................................29

Maintenance & Repair..................................................................................................................31
Troubleshooting.............................................................................................................................33
Summary of Important Safety Information for Operation.......................................................34
Generator Exploded View ............................................................................................................38
Wiring Diagram.............................................................................................................................40
Generator Head Exploded View .................................................................................................42


About Your Generator


4




Thank you for purchasing your NorthStar portable generator!

About Your Generator

This engine-driven, portable generator is designed to provide up to 13,000 Watts of
electrical power (10,500 watts continuous, 13,000 watts surge).



It can supply power:

1. As a portable power source. You can plug appliances directly into the generators
electrical outlets.
2. As a back-up, standby power source for a building. A licensed electrician can connect
the generator to your buildings electrical system via the installation of an UL-approved
transfer switch. (See the Installation & Initial Set-up section of this manual to learn
more about specific requirements and precautions relating to wiring the generator to your
buildings electrical system.)

You must select a generator adequately sized for your power needs. You need to
determine the power needs of all the appliances/tools you wish to power at the same time and
choose a generator rated to provide at least that power level. See the Power Load Planning &
Management section of this manual to determine your specific power load requirements and
then compare them to this generators rated capacity. You must not overload the generator.
Overloading will cause damage to the generator and attached electrical devices, and may also
result in fire.

Be sure to read about site selection and grounding requirements for running this
generator. More detailed information can be found in the Installation & Initial Set-up, Steps
5 & 6 of this manual.

This generator is too heavy for one person to lift without mechanical assistance. An
optional wheel kit is available from NorthStar and is recommended if you will be moving the
generator unassisted. Other optional accessories available from NorthStar include a vinyl
cover for storage, UL-approved transfer switches, and extension cords.