our Equipments
SteadyTec Video
3. Live Demonstration
Industrial Ethernet Catalogue Rock Solid Industrial Ethernet Solutions
What is Ethernet?
Ethernet : A local-area network (LAN) protocol
developed by Xerox Corporation in cooperation
with DEC and Intel in
1976
. It is one of the most
widely implemented Local Area Network (LAN)
standard.
Ethernet: Easy to understand, implement, manage and maintain.
*Quote: http://www.ieee802.org/3/ethernet_diag.html
Web Access
A drawing of the first Ethernet system by Bob Metcalfe
Email Rock Solid Industrial Ethernet Solutions
What is Industrial Ethernet?
Industrial Ethernet is the utilization of Ethernet technology in industrial
environment to reduce cost and improve overall efficiency.
Highly Automated Production
Facility
Plant Control Centre
Information
Technology in
Automation! Rock Solid Industrial Ethernet Solutions
What are the differences between Office Ethernet
and Industrial Ethernet?
OFFICE
INDUSTRIAL
Mean Time Between Failures
Low
High (20 Years Upwards)
Power Redundancy
Optional
Required in most installation
Network Redundancy
Optional
Required in most installation
Operating Temperature
Ambinent (0° to 40°)
Extended (-40° to 75°)
Dust
Low
Medium to High
Vibration
Low
Medium to High
Chemical
Low
Medium to High
Mechanical Shock
Low
Medium to High
EMC Requirement
Low
Medium to High
Cabling
Basic
Plant Dependent (Outdoor, Chemical & Oil
Resistance and etc)
Connector
Basic
Field Attachable
(IP67 Protection Available) Rock Solid Industrial Ethernet Solutions
Bus Technology vs. Industrial Ethernet
Fieldbus Name
Technology
Developer
Year
Introduced
Max. Devices (nodes)
Max. Distance
Transmission Properties
DP-1994
127 nodes
DP: 9.6 to 12 Mbps
PA-1995
124 slaves + 3 masters
PA: 31.25 Kbps
INTERBUS-S
Phoenix Contact,
Interbus Club
1984
256 nodes
12.8 Km
500 Kbps
DeviceNet
Allen-Bradley
1994
64 nodes
6 Km
125 to 500 Kbps
Foundation
Fieldbus H1
Fieldbus
Foundation
1995
240 per segment,
65,000 segments
1.9 Km
31.25 Kbps
ControlNet
Allen-Bradley
1996
99 nodes
30 km (Fibre)
5 Mbps
CANopen
CAN In Automation 1995
127 nodes
1 Km
10 Kbps to 1 Mbps
Industrial
Ethernet
Ethernet - DEC,
Intel, Xerox
1976
1024 nodes,
expandable
2 Km (MM)
120 Km (SM)
10/100 Mbps
Modbus
RTU/ASCII
Modicon
1979
250 nodes per segment 350m
300 bps - 38.4 Kbps
PROFIBUS DP/PA
24 Km (Fibre)
PROTOCOL CHARACTERISTIC
Siemens Rock Solid Industrial Ethernet Solutions
Motivation for using Industrial Ethernet
Increasing Complexity of Automation
Need to manage data and information flow within the manufacturing plant
and management office
High Volume
Manufacturing
Precision
Manufacturing
Management Level
Control Level
Device Level
ERP Server
Enterprise Switch
Sensors
Weidmuller
SAI
Gateways
Robots
PLC
HMI
Weidmuller
Managed
Switch
TCP/IP
Bus
Boss PC
Weidmulle
r
Router
ERP Systems Rock Solid Industrial Ethernet Solutions
What are the Benefits?
Availability of Network Management Software (SNMP)
Remote Diagnostic via Intranet/Internet (Web Browser)
Vertical Integration
(Management (ERP), Process & Control and Field Level)
High Bandwidth (10Mbps to 1000Mbps VS Profibus DP-12Mbps)
Variety of Transmission Media (Copper, Fibre and Wireless)
Secure Communication
Scalable and Flexible Implementations
Easy to Maintain and Manage
Low Total Cost of Ownership
Future Proof Technology
Open Protocol (Non-Proprietary)
Continuous Development (IEEE Standard)
Tested and Proven Technology (30 years History)
Widespread Implementation
(Dominant Communication Technology in PCs)
Believe in the
Good of the
Ethernet Rock Solid Industrial Ethernet Solutions
Who are the Users?
Factory Automation
Automotive
Food Manufacturing
Machinery
Machine Tools
Process Automation
Oil and Gas Refineries
Chemical
Pharmaceutical
Water and Sewages
Energy
Mining
Transport Automation
Traffic Monitoring
Tunnels and Bridges
Waterways
Trains
Ships
Building Automation
Elevators and Escalators
Fire Alarms
Amenities Automating the Industry
Implementation Challenges Rock Solid Industrial Ethernet Solutions
Typical Industrial Topologies
IP67 Switch
Extracted from: IAONA-Guide_Rel_4_0_031217.pdf
Plug Inserts
Plug Housing
Bulkhead Housing
Bulkhead Insert
Enclosure
TS-35 Rail Rock Solid Industrial Ethernet Solutions
Selecting the Industrial Ethernet Equipments
Managed Switch Features
Available in 8, 16 & 24ports (2
Optional Fibre Ports)
MTBF more than 60 years
Operating temperature -40°C to
75°C
Quality of Service (QoS) Feature
Virtual Local Area Network (VLAN)
Feature
Network Redundancy
Trunking
RapidRing (Fast Recovery
Protocol from Weidmuller)
Fast and easy configuration &
management via Web-Browser
IE-SW22/2ST-M
8845820000
45mm
Width
Power
Redundancy
DIN Rail
Mounting
Fan-less
Design
Fault
Relay
Optional
Fibre
Optics
Module
SC/ST
Metal
Enclosure
Cat9, B.18 Rock Solid Industrial Ethernet Solutions
Real-time Requirement
Response Time
Most applications are tolerant about delivery or response time variations. Less tolerant
are audio or video streams which require a sufficient bandwidth and network
throughput to deliver the expected quality.
Absolutely strong restrictions for response times are required by automation
controls.
The relevant segments should be kept free from any unnecessary traffic and
dimensioned with at least a factor often of bandwidth reserve.
There will be an increasing management background load also in the automation control
branches of the networks in the next years but this will always be in temporary
peaks and without stringent response time requirements. It can easily be handled by a
switched network with traffic priorities
Typical response times needed are for:
video streams: 50 ms
voice streams: 20 ms
process control: 10 ms
Extracted from: IAONA-Guide_Rel_4_0_031217.pdf Rock Solid Industrial Ethernet Solutions
Real-time Requirement
Priority Switching (IEEE 802.1P) - Quality of Service (QoS) Feature
Quality of Service (QoS) allocates a priority to messages. This
can be helpful when certain messages or devices are more
critical than others.
Synchronization
Visualization
Docume
ntation
Low
Priority
High
Priority
Very High
Priority
Managed Switch
PLCs
Commands Rock Solid Industrial Ethernet Solutions
Real-time Requirement
VLAN (IEEE802.1Q) - Virtual Local Area Network (VLAN) Feature
Virtual Local Area Network (VLAN) enables a network to be
split into various segments and
restrict access
from devices in
different segments thus
improving security and performance
.
Managed
Switch
PLC A
VLAN 1
Engineer A
Engineer B
PLC B Rock Solid Industrial Ethernet Solutions
Management of Industrial Ethernet Networks
To use the advantages given by Managed Industrial Ethernet network
components the
Simple Network Management Protocol SNMP
can
be used.
In industrial applications and processes mainly SCADA systems
(Supervisory Control and Data Acquisition) are used. With these
systems the supervisor has the possibility to monitor all processes at
any time. SCADA systems are following an open architecture and are
therefore interoperable. SCADA systems are communicating in a
defined data format called OPC. In an application where industrial
Ethernet components are used the network becomes a part of the
whole automation process, all relevant data of the network has to be
available in the SCADA environment as well. For this reason it is
necessary to integrate the information provided in the MIB in SNMP
format into the OPC format.
For this purpose software tools are
available which allow the integration of the network components
into the SCADA environment this can also be called
Integrated Architecture.
Extracted from: IAONA-Guide_Rel_4_0_031217.pdf Automating the Industry
Protecting your Equipments Rock Solid Industrial Ethernet Solutions
IE Passive Products Overview
Terminal Rail Outlet for
Neat arrangements of
your Ethernet
connections
IE-XM-RJ45/IDC
8808360000
IE-XM-RJ45/RJ45
8879050000
IE-XM-ST/ST
8808340000
1
IP 67 Cable
coupler for water
and dust resistant
connection
IE-C-IP67
8813090000
IE-S-IP67
8808370000
IE-P-IP67
8808380000
IP67
IP 67 Installation Flanges
for water and dust
resistant connection
IE-XM-RJ45/RJ45-IP67
8808450000
IE-XM-RJ45/IDC-IP67
8808440000
IE-XM-6D-RJ45/RJ45-IP67
8829450000
IE-XM-6u-RJ45/RJ45-IP67
8829440000
IP 67 Plugs for water
and dust resistant
connection
IE-P-IP67
8808380000
Protecting your Equipments
Passive Products Technology Overview Rock Solid Industrial Ethernet Solutions
Protecting your Equipments
Terminal Rail Outlets
Terminal Rail Outlets
Neat Arrangement of Ethernet Connectors
Modular Design
Provide easy to reach connection in
confined places
DIN-Rail Mounted
Good readable Marking
Compact Design
Prevent Dust with Closable lid
Prevent Wear & Tear to Active Equipment
1
2
3
IE-XM-
ST/ST
8808340000
IE-XM-
RJ45/RJ45
8879050000
IE-XM-
RJ45/IDC
8808360000
Fibre
Cat9, C.5
TS35 Rail Rock Solid Industrial Ethernet Solutions
Protecting your Equipments
IP67 Flan