. . . . . . . . . . . . . . . . . .
Model Chart
i
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Letter Designations
i
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Location Section
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
Evaporator and Condenser Top Cover
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Condenser Coil
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Evaporator Coil
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Base
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Evaporator Motor
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.
Condenser Motor
7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
Relay Board
8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.
Logic Board
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.
Temperature Sensor
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.
Service Port Harness
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.
Compressor Components
11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.
Installation
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.
Nova Bus Numbers
14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.
For Rotron Motors
15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GR-60 N.A.O.
i
INTRODUCTION
This Parts List identifies service replacement parts for the Carrier Transicold Rooftop Bus Air Conditioning
and Heating System listed in the Model Chart that follows: To find replacement parts, determine major
group in which replacement parts are located (refer to the table of contents) and turn to the appropriate
page for the illustrated breakdown of the replacement parts. This Parts List does not include detailed
replacement parts for the Bus 05G Compressor. Detailed Parts identification for this may be found in
manual number T-200-03PL, 05G Bus Compressor Parts List.
MODEL CHART
Model Number
Part Number
Motor
Refrigerant
Controller
GR-60
CM200-096
Permanent Magnet
R-134a
Micromax
GR-60
CM200-128
Brushless (Rotron)
R-134a
Micromax
ORDERING INSTRUCTIONS
All orders and inquiries for parts must include: Unit Serial Number, Part No., description of part as shown
on list and quantity required. Address all correspondence for parts to the following address or Fax number:
MAIL : CARRIER TRANSICOLD DIVISION
Replacement Components Group, TR-20
P.O. Box 4805
Syracuse, NY 13221
FAX: (315) 432-3778
LETTER DESIGNATIONS
The following letter designations, as applicable, are used to classify parts throughout this list.
A/R
As Required
NSS Not Sold Separately -- order
next higher assembly or kit.
NS
Not Shown in the illustration
PL
Purchase Locally
NSA Non-Stock Assembly -- order
SST
Stainless Steel.
components listed under the assembly.
300 Series unless otherwise specified.
NSI
Non-Stock Item -- may be
SV
Suffix SV-- added to part number
available on special order
designates service replacement part GR-60 N.A.O.
1
T-295PL
UNIT LOCATION SECTION
Section 1.
Section 2.
Section 3.
Section 4.
Section 1. -- Evaporator and Condenser Top Cover
Section 2. -- Condenser Coil
Section 3. -- Evaporator Coil
Section 4. -- Base GR-60 N.A.O.
2
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
1. EVAPORATOR AND CONDENSER TOP COVER
1
2
3
4
5
6
7
8
9
10
11
1
NSA
Evaporator/Condenser Cover Assembly --- Includes:
1
2
CM205-126
Pocket Pull
2
3
58-64000-00
L Type Rubber Gasket
1
4
CM203-826
Condenser Motor Grille
6
5
CM203-828
Open Cover Label
1
6
CM203-901
No Step Label
2
7
CM203-829
Carrier Logo Front Label
1
8
CM203-827
Apex Side Labels (2 pieces)
1
9
AC701-914
Gas Spring
2
10
CM258-180
Thermal and Noise Insulation
1
11
CM203-982
Low Perm Evaporator/Condenser Seal
4 GR-60 N.A.O.
3
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
2. CONDENSER COIL
1
2
3
4
5
6
7
8
9
1
NSA
Condenser Coil Assembly --- Includes:
1
2
CM203-798
Receiver
1
3
CM203-795
Right Condenser Coil
1
4
CM203-794
Left Condenser Coil
1
5
CM288-699
Left Protective Plate
1
6
CM288-842
Right Protective Plate
1
7
CM203-862
PVC Seal for Protective Plate
2
8
CM288-704
Pre-charge Valve Assembly
1
9
CM203-818
90 Degree Service Valve
1
NS
44-00285-71
Stauff Clamp Tube Support
2
NS
CM203-918
Condenser Coil Front Seal Foam
2 GR-60 N.A.O.
4
T-295PL
Revised 14June00
DESCRIPTION
QTY
PART NO.
ITEM
3. EVAPORATOR COIL
1
2
3
4
5
6
7
8
9
10
11
1
NSA
Evaporator/Heater Coil Assembly --- Includes:
1
2
CM203-792
Right Evaporator/Heater Coil
1
3
CM203-793
Left Evaporator/Heater Coil
1
4
CM288-743
Coil Protective Plate
2
5
CM203-800
PVC Protective Seal
2
6
14-01106-00
2-way Service Valve
1
7
14-01104-40
Thermal Expansion Valve --- R-134a
1
8
AC101-422
Liquid Line Solenoid Valve
1
NS
14-50047-00
Repair Kit
1
9
22-50030-00
24 vdc Solenoid Coil
1
10
12-00352-00
Pressure Transducer
2
11
CM288-670
Equalizer Tube Assembly
1
NS
12-00305-04
Sensor, Temperature
3
NS
AC302-438
R-134a Suction Adapter
1
NS
AC302-439
R-134a Discharge Adapter
1 GR-60 N.A.O.
5
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
4. BASE
1
2
3
5
7
8
9
10
11
12
13
14
4
6
1
NSA
GR60 Base Assembly --- Includes:
1
2
CM203-942
Condenser Drain Insert
8
3
CM203-876
Right Compression Latch
1
4
CM258-203
Right Latch Adjustment Base
1
5
CM203-877
Left Compression Latch
1
6
CM258-207
Left Latch Adjustment Base
1
7
CM288-655
Evaporator Motor Fastener
6
8
CM288-757
Hinge Base Assembly
1
9
CM288-812
Condenser Coil Fastener Bracket
4
10
CM203-633
Filter Drier
1
11
CM203-880
Label, Caution
6
12
CM204-196
Right Connection Access Cover
1
13
CM204-194
Left Connection Access Cover
1
14
CM288-845
Fresh Air Damper kit
1
NS
CM205-215
Thermal Actuator
1 GR-60 N.A.O.
6
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
5. EVAPORATOR MOTOR
5.1. ROTRON (BRUSHLESS MOTORS)
1
2
3
4
1
54-00550-00
Evaporator/Blower Assembly 24 vdc Rotron --- Includes:
6
NS
NSS
Double Shaft Motor
1
2
22-01585-04
4-Way Weather Pack Female Connector
1
3
CM203-801
Lower Motor Rubber Gasket
6
4
CM203-872
Evaporator Motor Rubber Gasket
6
5.2. PM (WITH BRUSHES) MOTORS
1
2
3
4
5
1
CM288-962
Evaporator/Blower Assembly 24 vdc pm --- Includes:
6
2
NSS
Double Shaft Motor
1
3
22-02392-00
2-Way Weather Pack Female Connector
1
NS
22-02393-00
Male Pin Terminal
2
NS
22-02394-00
Cable Seal
2
4
CM203-801
Lower Motor Rubber Gasket
6
5
CM203-872
Evaporator Motor Rubber Gasket
6 GR-60 N.A.O.
7
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
6. CONDENSER MOTOR
6.1. ROTRON MOTORS (BRUSHLESS)
1
2
3
4
5
6
1
CM204-159
Condenser Motor Support
6
2
CM203-816
Adjustable Draw Latch
A/R
3
54-00551-00
Condenser Motor/Fan Assembly 24 vdc Rotron --- Includes:
6
4
22-01586-00
3-Way Weatherpack Female Connector
1
NS
NSS
Clip
A/R
5
NSS
Shroud
1
6
NSS
Fan Blade
1
6.2. PM MOTORS (WITH BRUSHES)
1
2
3
4
5
6
7
8
9
1
58-64001-00
Condenser Motor Support --- Includes:
6
2
CM203-816
Adjustable Draw Latch
A/R
3
CM288-946
Condenser Motor/Fan Assembly 24 vdc --- Includes:
6
4
NSS
24 vdc Motor
1
5
CM205-184
Brush Set (2 pieces)
2
6
NSS
Shroud
1
7
NSS
Fan Blade
1
8
NSS
Clip
1
9
22-02392-00
2-Way Weather Pack Female Connector
1
NS
22-02393-00
Male Pin Terminal
2
NS
22-02394-00
Cable Seal
2 GR-60 N.A.O.
8
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
7. RELAY BOARD
7.1. RELAY BOARD FOR ROTRON MOTORS (BRUSHLESS)
1
12-00394-01
Micromax Relay Board
1
2
10-00286-06
24 vdc Relay
A/R
7.2. RELAY BOARD FOR PM MOTORS (WITH BRUSHES)
1
12-00393-00
Micromax Relay Board
1
2
10-00286-05
24 vdc Relay
A/R GR-60 N.A.O.
9
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
8. LOGIC BOARD
1
12-00392-05
Micromate Logic Board
1 GR-60 N.A.O.
10
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
9. TEMPERATURE SENSOR
1
1
CM205-222
Temperature Sensor Transducer Harness
1
10. SERVICE PORT HARNESS
1
CM205-223
Service Port Harness
1 GR-60 N.A.O.
11
T-295PL
11. COMPRESSOR COMPONENTS
25
23
4
5
1
2
3
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
26
27
28
29
30
27
2
3
19 GR-60 N.A.O.
12
T-295PL
DESCRIPTION
QTY
PART NO.
ITEM
11. COMPRESSOR COMPONENTS
1
17-44062-00
Compressor Assembly, 05G Service - Refer to Manual No. T-200-03PL
1
2
22-50030-00
Coil, Unloader, 24 vdc
2
3
17-40407-20
Valve Assembly, Electric Unloader (Without Coil)
2
4
68PD1-293
Valve Assembly, Suction Service -Includes:
1
5
17-34062-00
Valve, Suction Service, 1-1/8 ODF - Includes:
1
6
17-10812-00
Cap, Service Valve, Plastic
1
7
17-40005-05
Gasket, Suction Service Valve (Valve to Compressor)
1
8
AA06BZ300
Screw, Hex Head Cap
4
NS
17-13006-00
Pad, Blank-Off, Four Bolt, Suction
(Used to Cover Opening When Valve is Removed)
1
9
34-06083-00
Nut, Lock, Special
1
10
68G2-9072
Key, Crankshaft
1
11
50-00226-12
Clutch Assembly, 24 vdc, (less item 9) - Includes:
1
12
50-00226-50
Coil, 24 vdc
1
13
50-00226-91
Rotor and Armature Assy ( 2-5V Grooves at 8.70 OD) - Includes:
1
NS
50-50040-04
Bearing
1
NS
50-50040-05
Ring, Retainer
1
14
1